ABB ACQ80-04 Series Quick Installation And Start-Up Manual Download

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ABB DRIVES FOR WATER

ACQ80-04 standard control program

Quick installation and start-up guide

to do

ACQ80R0-R8 QIG.book Page 1 Friday, February 1, 2019 1:18 PM

Summary of Contents for ACQ80-04 Series

Page 1: ...ABB DRIVES FOR WATER ACQ80 04 standard control program Quick installation and start up guide to do ES FI FR IT RU ACQ80R0 R8 QIG book Page 1 Friday February 1 2019 1 18 PM...

Page 2: ...PI 0x communication adapter module user s manual 3AXD50000009929 DPMP 01 mounting platform for ACS AP control panel 3AUA0000100140 DPMP 02 03 control panel mounting platform kit installation guide 3AU...

Page 3: ...forming instructions 3BFE64059629 English WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrician do not do elect...

Page 4: ...e sure that the operating time of the fuse is below 0 5 seconds Follow the local regulations Dual supply mode The solar pump drive operates in dual supply mode either with a three phase input supply f...

Page 5: ...on hardware used See Standard frame sizes R0 R8 on page 58 A tape measure and spirit level Personal protective equipment Installing a drive to the DIN installation rail frames R0 R2 only 1 On the top...

Page 6: ...ht See data in the table below 1 Mark the mounting hole locations using the mounting template included in the package See the mounting dimensions in the table below 2 Drill the mounting holes 3 Tighte...

Page 7: ...me R0 Frames R5 R8 only 6 Remove the front cover with fastening screws 6a move the cover to the top side 6b and then up 6c 7 Attach the cable entry box to the drive frame 8 Tighten the box screws two...

Page 8: ...asure the insulation resistance between each phase conductor and the Protective Earth conductor using a measuring voltage of 1000 V DC The insulation resistance of an ABB motor must exceed 100 Mohm re...

Page 9: ...nection UDC UDC in frames R4 R8 6 Use a separate grounding cable if the shield does not meet the requirements of IEC 61439 1 there is no symmetrically constructed grounding conductor in the cable Note...

Page 10: ...e conductors of the motor cable to the terminals of T1 U T2 V and T3 W Tighten the screws to the torque given in table below 6 Strip the input power cable 7 Twist the input power cable shield into a b...

Page 11: ...o the grounding terminal 5 Connect the phase conductors of the motor cable to the terminals of T1 U T2 V and T3 W Tighten the screws to the torque given in table below 6 Strip the input power cable 7...

Page 12: ...10 Install the grounding shelf for the control cables included with the mounting screws in a plastic bag in the delivery onto the grounding shelf for the power cables 11 Ground the motor cable shield...

Page 13: ...ith a screwdriver 3 Knock out holes in the shroud for the cables to be installed 4 Frame R8 only If you install parallel cables also knock out holes in the lower shroud for the cables to be installed...

Page 14: ...per pressure plate The connectors are detachable but we do not recommend that you detach them If you do detach and reinstall the connectors as follows 11 Strip the power cable 12 Ground the motor cabl...

Page 15: ...the grounding shelf of the control cables 17 Reinstall the shroud on the power terminals 18 Secure the cables outside the unit mechanically 19 Ground the motor cable shield at the motor end For minimu...

Page 16: ...charging circuit For details on charging unit contact your local ABB representative Connect the control cables See section Default I O connections ABB standard macro on page 17 for the default I O con...

Page 17: ...50 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 9 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 9 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Internal...

Page 18: ...tput 24V X2 10 6 0 W 250 mA 24 V User can use this source for either of the I O connections DI1 DI2 RO1 or DI3 DI6 RO2 RO3 4 Connected with jumpers at the factory 5 Applicable for R0 R2 frames only 6...

Page 19: ...onnected on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors...

Page 20: ...and tighten the retaining screws 1b 2 Reinstall the module cover 2a and press the cover at bottom Tighten the two retaining screws 2b with a screwdriver R6 R8 1 Install the side plates 1a of the cabl...

Page 21: ...the control panel 4 Back button Moves back to the previous menus In the Home screen this button navigates to the Options menu 5 OK button Confirms the selected action 6 Status LEDs Continuous green I...

Page 22: ...tation direction Shows the forward clockwise or reverse counter clockwise rotation of motor 3 Main Navigates to the Main menu See description on page 23 4 Option Navigates to the Options menu See desc...

Page 23: ...ased on the motor rating plate See parameter group 98 User motor parameters page 50 Note Values cannot be changed while drive is running 1 Motor type 3 Motor control mode 5 Motor nominal voltage 7 Mot...

Page 24: ...parameter 96 04 Macro select page 49 1 Macro Displays the selected macro name For example ABB standard 2 wire 2 I O Connections Displays the selected macro specific I O connections See menu descriptio...

Page 25: ...ive and panel 1 Backup from the drive to the control panel 2 Restore the back up from the panel to the drive A progress view appears during the backup Parameter settings Contains the complete paramete...

Page 26: ...ng the arrow buttons 2 Press the OK button to open the item 3 Use arrow buttons to set the speed or frequency value 4 Press OK button to confirm the changes NOTES Frequency reference can be provided o...

Page 27: ...he display shows warning message codes when a problem is detected To view the warning messages list 1 Open the Main menu 2 Select Diagnostics and open the Warning messages list See list of Warning mes...

Page 28: ...28 Start up and use EN ES FI FR IT PL PT RU SV TR ZH ACQ80R0 R8 QIG book Page 28 Friday February 1 2019 1 18 PM...

Page 29: ...01 51 Previous hour kWh 0 1000000 00 kWh 01 52 Current day kWh 0 1000000 00 kWh 01 53 Previous day kWh 0 1000000 00 kWh 01 54 Cumulative inverter energy 200000000 0 200000000 0 kWh 01 55 Inverter GWh...

Page 30: ...2 0b0000 0b1111 0b0000 05 22 Diagnostic word 3 0b0000 0b1111 0b0000 05 80 Motor speed at fault 30000 00 30000 00 rpm 0 00 05 81 Output frequency at fault 500 00 500 00 Hz 0 00 05 82 DC voltage at faul...

Page 31: ...active 11 User bit 0 Bit Name Bit Name Bit Name 0 Not applicable 5 Started 10 Ext1 active 1 Inhibited 6 Modulating 11 Ext2 active 2 DC charged 7 Limiting 12 Reserved 3 Ready to start 8 Local control 1...

Page 32: ...e parameter 10 21 RO status 0b0000 10 23 RO forced data See parameter 10 21 RO status 0b0000 10 24 RO1 source 0 2 4 24 27 35 45 48 Ready run 2 Index Name Range List Unit Default Bit Name Bit Name Bit...

Page 33: ...Freq in 1 Max 0 16000 Hz 16000 11 44 Freq in 1 at scaled Min 32768 000 32767 000 0 000 11 45 Freq in 1 at scaled Max 32768 000 32767 000 50 00 12 Standard AI 12 02 AI force selection 0b000 0b1111 0b0...

Page 34: ...at AO1 src min 0 000 22 000 mA 0 000 13 20 AO1 out at AO1 src Max 0 000 22 000 mA 20 000 13 21 AO2 actual value 0 000 22 000 mA 0 000 13 22 AO2 source See parameter 13 12 AO1 source Motor current 4 13...

Page 35: ...ble 0 Enable 1 Enable 1 25 53 Torque prop reference 30000 0 30000 0 0 0 25 54 Torque integral reference 30000 0 30000 0 0 0 25 55 Torque derive reference 30000 0 30000 0 0 0 28 Frequency reference cha...

Page 36: ...31 04 External event 2 type Fault 0 Warning 1 Fault 0 31 05 External event 3 source See parameter 31 01 External event 1 source Inactive true 1 31 06 External event 3 type Fault 0 Warning 1 Fault 0 31...

Page 37: ...10000 00 rpm 2000 00 31 31 Frequency trip margin 0 00 10000 00 Hz 15 00 32 Supervision 32 01 Supervision status 0b0000 0b1111 0b0000 32 05 Supervision 1 function 0 7 Disabled 0 32 06 Supervision 1 ac...

Page 38: ...e 0 000 30 000 s 0 000 32 29 Supervision 3 low 21474830 00 21474830 00 0 00 32 30 Supervision 3 high 21474836 00 21474836 00 0 00 32 31 Supervision 3 hysteresis 0 00 100000 00 0 00 32 35 Supervision 4...

Page 39: ...1 fault limit 60 5000 C C 130 C or 266 F 35 13 Temperature 1 warning limit 60 5000 C C 110 C 35 14 Temperature 1 AI source 0 2 Not selected 0 35 21 Temperature 2 source See parameter 35 11 Temperatur...

Page 40: ...0 0 00 100 00 0 00 36 29 AL1 over 90 0 00 100 00 0 00 36 40 AL2 0 to 10 0 00 100 00 0 00 36 41 AL2 10 to 20 0 00 100 00 0 00 36 42 AL2 20 to 30 0 00 100 00 0 00 36 43 AL2 30 to 40 0 00 100 00 0 00 36...

Page 41: ...00 100 00 0 00 40 37 Set 1 output max 100 00 100 00 100 00 40 38 Set 1 output freeze enable See parameter 40 30 Set 1 setpoint freeze enable Not selected 0 40 39 Set 1 deadband range 0 0 200000 00 0 0...

Page 42: ...t 1 compensation non linearity 0 100 0 40 79 Set 1 units C 40 89 Set 1 setpoint multiplier 200000 00 200000 00 1 00 40 90 Set 1 feedback multiplier 200000 00 200000 00 1 00 40 91 Feedback data storage...

Page 43: ...t out 0 3 6553 5 s 0 3 50 04 FBA A ref1 type Speed or frequency 0 50 05 FBA A ref2 type Not applicable 50 06 FBA A SW sel Auto 0 Transparent mode 1 Auto 0 50 07 FBA A actual 1 type Speed or frequency...

Page 44: ...x0000 0xffff 0x0000 51 33 FBA A appl SW ver 0x0000 0xffff 0x0000 52 FBA A data in 52 01 FBA A data in1 0 6 11 16 24 None 52 12 FBA A data in12 See parameter 52 01 FBA A data in1 None 53 FBA A data out...

Page 45: ...applicable 58 31 EFB act1 transparent source Not selected 0 Other Not selected 0 Note Applicable only when 79 40 MPPT reference is disabled If parameter MPPT reference is enabled then the parameter s...

Page 46: ...x Name Range List Unit Default None 0 SW 16bit 4 Ref1 32bit 12 Act2 32bit 16 AO1 data storage 32 CW 16bit 1 Act1 16bit 5 Ref2 32bit 13 CW2 16bit 21 AO2 data storage 34 Ref1 16bit 2 Act2 16bit 6 SW 32b...

Page 47: ...flow 0 2147483648 0 80 13 Flow function PQ curve 101 DI based 115 PQ curve 101 80 14 Flow calc gain 0 50 2 00 1 00 80 21 Pump nominal speed 0 30000 rpm 0 80 26 Calc low speed 0 00 32767 00 Hz 5 00 80...

Page 48: ...Enable 1 Enable 1 95 03 Estimated AC supply voltage 0 65535 V 0 95 04 Control board supply Internal 24V 0 External 24V 1 Internal 24V 0 95 15 Special HW settings 0b0000 0b1111 0b0000 95 20 HW options...

Page 49: ...vel 2 3 Reserved 13 OEM access level 3 4 Long menu 14 Parameter lock 5 9 Reserved 15 Reserved Done 0 ABB standard 1 PID 14 Done 0 Reset all fieldbus settings 32 Reset end user texts 1024 Reset motor d...

Page 50: ...00000 100 00000 ohm 0 00000 ohm 98 11 Lm user SI 0 00 100000 00 mH 0 00 mH 98 12 SigmaL user SI 0 00 100000 00 mH 0 00 mH 98 13 Ld user SI 0 00 100000 00 mH 0 00 98 14 Lq user SI 0 00 100000 00 mH 0 0...

Page 51: ...ters List 51 EN TR ZH 99 15 Motor polepairs calculated 0 1000 0 99 16 Motor phase order U V W 0 U W V 1 U V W 0 Index Name Range List Unit Default ACQ80R0 R8 QIG book Page 51 Friday February 1 2019 1...

Page 52: ...52 Parameters List EN ES FI FR IT PL PT RU SV TR ZH ACQ80R0 R8 QIG book Page 52 Friday February 1 2019 1 18 PM...

Page 53: ...2 5 6 2 2 3 R0 03kW0 4 7 2 5 88 10 1 7 2 3 4 R0 04kW0 4 9 4 7 68 13 9 4 4 5 R0 05kW5 4 12 6 10 29 16 9 12 6 5 5 7 5 R1 07kW5 4 17 13 89 22 7 17 7 5 10 R2 011kW 4 25 20 43 30 6 25 11 15 R2 015kW 4 33 2...

Page 54: ...1000 690 170M2696 00 05kW5 4 200 20 2 50 1800 690 170M2697 00 07kW5 4 256 27 2 63 3600 690 170M2698 00 011kW 4 400 40 0 80 1450 690 170M2699 00 015kW 4 170 33 0 63 1450 690 170M1565 000 18kW5 4 170 3...

Page 55: ...000 07kW5 4 256 27 2 32 4500 500 OFAF000H32 000 011kW 4 320 40 0 50 15500 500 OFAF000H50 000 015kW 4 320 33 0 40 7700 500 OFAF000H40 000 18kW5 4 400 39 0 50 16000 500 OFAF000H50 000 022kW 4 500 45 0...

Page 56: ...0 170M2697 00 07kW5 4 256 27 2 63 1800 690 170M2698 00 011kW 4 400 40 0 80 3600 690 170M2699 00 015kW 4 170 33 0 63 1450 690 170M1565 000 18kW5 4 170 39 0 63 1450 690 170M1565 000 022kW 4 280 45 0 80...

Page 57: ...11kW 4 50 132kW 4 450 015kW 4 63 160kW 4 550 18kW5 4 80 Drive type ACQ80 04 IEC Copper wire cable mm2 Aluminum wire cable mm2 0kW75 4 3 x 1 5 1 5 01kW1 4 3 x 1 5 1 5 01kW5 4 3 x 1 5 1 5 02kW2 4 3 x 1...

Page 58: ...1 H2 Weight Above Below mm mm mm mm kg mm mm R0 73 207 223 x 1 6 75 75 M5 R1 95 207 223 x 1 9 R2 172 207 220 x 2 9 R3 203 229 490 x 14 9 200 200 M6 R4 203 257 636 x 19 0 R5 203 296 719 600 28 0 M8 R6...

Page 59: ...r dust pick up motor power against drive power A3A1 DC link overvoltage Intermediate circuit DC voltage too high Check Overvoltage control parameter no static or transient overvoltage in mains voltage...

Page 60: ...ify the fan Code 0 denotes main fan 1 Other codes format XYZ X specifies state code 1 ID run 2 normal Y 0 Z specifies the index of the fan 1 Main fan 1 2 Main fan 2 3 Main fan 3 Check fan operation an...

Page 61: ...99 A6A6 Voltage category unselected Voltage category is not defined Set voltage category in parameter 95 01 Supply voltage A7AC I O Module internal error Calibration data is not stored in the I O modu...

Page 62: ...d protection function settings chopper resistor value braking cycle and supply voltage A7A2 Mechanical brake opening Mechanical brake control error Check mechanical brake connection parameter settings...

Page 63: ...arameter 32 47 Supervision 5 signal A8B5 Signal supervision 6 Warning generated by the signal supervision function 6 Check the source of the warning parameter 32 57 Supervision 6 signal A8B6 Current l...

Page 64: ...n will occur at next start Informative warning B5F6 Identification run Motor ID run completed successfully Informative warning D506 Pump cleaning not possible Pump cleaning not started as the drive is...

Page 65: ...e and there is no earth fault in motor or motor cables 2340 Short circuit Short circuit in motor cable s or motor Check motor and motor cable and there are no power factor correction capacitors or sur...

Page 66: ...atsink fins and motor power 4310 Excess temperature Power unit module temperature is excessive Check ambient conditions air flow and fan dust pick up in heatsink fins and motor power 4380 Excess tempe...

Page 67: ...feedback Charging feedback signal missing Check feedback signal from charging system 5698 Unknown PU fault The power unit logic generated a fault which is not known by software Check the logic and sof...

Page 68: ...problem persists contact ABB 6581 Parameter system Parameter load or save failed Try forcing a save using parameter 96 07 Parameter save manually 65A1 FBA A parameter conflict Requested functionality...

Page 69: ...Check braking cycle limits 7184 Brake resistor wiring Brake resistor short circuit or brake chopper control fault Check connections 7191 BC short circuit Short circuit in brake chopper IGBT Check the...

Page 70: ...the fault parameter 32 17 Supervision 2 signal 80B2 Signal supervision 3 Fault generated by the signal supervision function 3 Check the source of the fault parameter 32 27 Supervision 3 signal 80B3 S...

Page 71: ...force trip A fault trip command through fieldbus adapter A Check the fault information provided by the PLC FF8E EFB force trip A fault trip command through embedded fieldbus interface Check the fault...

Page 72: ...70 Diagnostics EN ES FI FR IT PL PT RU SV TR ZH ACQ80R0 R8 QIG book Page 70 Friday February 1 2019 1 18 PM...

Page 73: ...igating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manual...

Page 74: ...es www abb com drivespartners Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3AXD50000170647 Rev A EN 2019 02 01 ACQ80R0 R8 QIG book Page 72 Friday February 1 2...

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