Dover PullMaster PH136 Instructions And Parts Manual Download

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070228

INSTRUCTION AND PARTS MANUAL

MODEL PH136

PLANETARY HYDRAULIC WINCH

READ THIS MANUAL BEFORE INSTALLING, OPERATING OR
SERVICING THIS PRODUCT. THIS MANUAL CONTAINS IMPORTANT
INFORMATION. MAKE THIS MANUAL AVAILABLE TO ALL PERSONS
RESPONSIBLE FOR THE OPERATION, INSTALLATION, SERVICING
AND MAINTENANCE OF THIS PRODUCT.

PMC 340

THE LOGICAL CHOICE

Summary of Contents for PullMaster PH136

Page 1: ...NCH READ THIS MANUAL BEFORE INSTALLING OPERATING OR SERVICING THIS PRODUCT THIS MANUAL CONTAINS IMPORTANT INFORMATION MAKE THIS MANUAL AVAILABLE TO ALL PERSONS RESPONSIBLE FOR THE OPERATION INSTALLATION SERVICING AND MAINTENANCE OF THIS PRODUCT PMC 340 THE LOGICAL CHOICE ...

Page 2: ...ver failures of the unit which result in any manner from the operation of the machine or unit at vibration frequencies at or near the natural frequency vibration of the machine in such a way that damage may result Buyer expressly agrees that Seller is not responsible for failure damage or accelerated wear caused by machine or ambient vibration Further Buyer acknowledges and agrees that Buyer is al...

Page 3: ...arm up equipment before operating Planematic drive particularly at low ambient temperatures 12 Do not weld any part of the Planematic drive 13 Verify circulation return before operating Planematic drive 14 Ensure equipment stability before operating Planematic drive 15 Wear proper clothing to avoid entanglement in rotating machinery 16 Always stand clear of the load 17 Use only recommended hydraul...

Page 4: ...raulic motor is channelled to the brake piston causing the brake piston to release the multi disc brake against the brake springs The sprag clutch locks motor drive shaft with the connecting shaft Connecting shaft coupled with brake hub and primary internal gear causes the primary reduction to rotate at the rpm of hydraulic motor thus eliminating the primary reduction Elimination of primary reduct...

Page 5: ...ow 8 Automatic brake clockwise shaft rotation external brake release external circulation flow 9 Automatic brake counterclockwise shaft rotation external brake release external circulation flow 10 Automatic brake counterclockwise shaft rotation external circulation flow Automatic brake spring applied automatically released by the hydraulic pressure of the motor HYDRAULIC MOTOR 86 WM76 hydraulic mo...

Page 6: ...d or splined output shafts or adaptor flanges are optionally available OPTIONAL GEAR SECTION FOR THE HYDRAULIC MOTOR The performance of the standard PULLMASTER Planematic drive can be changed by using different gear sections Contact the factory for performance information HYDRAULIC MOTORS FOR HIGH PRESSURE HYDRAULIC SYSTEMS The operating pressure of the standard PULLMASTER Planematic drive is limi...

Page 7: ...TPUT RPM Forward 49 rpm Reverse 229 rpm MAXIMUM OPERATING PRESSURE 2 500 psi 172 bar MAXIMUM OPERATING VOLUME 115 US gpm 435 l min MINIMUM OPERATING VOLUME 30 US gpm 114 l min REDUCTION RATIO Forward 40 8 1 Reverse 8 8 1 OUTPUT SHAFT Axial or Radial load See OVERHUNG LOAD RATING PERFORMANCE AT VARYING PRESSURE OR VOLUME See PERFORMANCE GRAPHS PERMISSIBLE SYSTEM BACK PRESSURE AT MOTOR RETURN PORT 6...

Page 8: ...basic load constant 136 000 L allowable overhung load in lbs y distance of load centre to mounting face in inches up to full load occasionally Intermittent duty at variable loads 3 hr day intermittent duty full load 8 hr day continuous duty full load 24 hr day continuous duty full load 0 75 1 00 1 50 2 68 1 00 1 25 1 50 2 50 Chain drive Gear V belt Flat belt TABLE A TABLE B T y L L lbs c x SF y a ...

Page 9: ...OUTPUT TORQUE Nm x 100 2000 2500 1500 1000 500 0 120 0 140 0 0 158 2 172 138 103 69 35 0 OUTPUT TORQUE lb in x 1000 OIL PRESSURE psi OIL PRESSURE bar 0 0 OUTPUT RPM 454 OIL VOLUME US gpm OIL VOLUME l min 340 REV 991125 PERFORMANCE GRAPHS PG PH136 OUTPUT TORQUE VS OIL PRESSURE OUTPUT RPM VS OIL VOLUME Performance graphs are based on standard hydraulic motor and gear ratio ...

Page 10: ...R SPOOL 4 WAY SPRING RETURN TO CENTER PRESSURE RELIEF VALVE CIRCULATION RETURN LINE MUST GO DIRECT TO RESERVOIR CIRCULATION SUPPLY LINE PM136 5 US GPM 19 L MIN PH136 7 US GPM 26 L MIN EXTERNAL CIRCULATION MODELS ONLY 800 PSI 55 BAR 2 US GPM 8 L MIN REQUIRED FOR MODELS SUPPLIED WITH EXTERNAL BRAKE RELEASE OPTION ...

Page 11: ...fthecontrol valve The better the oil flow is metered the better will be the speed control HYDRAULIC PRESSURE RELIEF The hydraulic circuit for the PULLMASTER Planematic drive requires a pressure relief set at the operating pressure seeSPECIFICATIONS Usually apressure relief is part of the hydraulic control valve Where this is not the case a separate pressure relief valve must be installed and set a...

Page 12: ... 4 Use eight 3 4 inch diameter mounting bolts grade 5 or better Evenly tighten bolts per BOLT TORQUE CHART 5 Use only recommended circuit components and hydraulic hoses 6 Plumb a separate circulation return line directly to tank Keep the return line above the drive to maintain housing oil level at all times 7 Fill Planematic drive housing with oil through filler drain port before operating Units p...

Page 13: ...raulic motor is supplied through a single lever control valve with reverse neutral and forward positions Drive speed is regulated by metering the control valve lever Standard brake automatically releases when driving in reverse direction and sets when control valve lever is returned to neutral position Refer to OPTIONS section of this manual for explanation of optional brake configurations 3 Verif...

Page 14: ...tential hydraulic flow and or pressure loss include the hydraulic pump relief control valves and slipping belts on a v belt driven pump If the hydraulic volume and pressure are per specification refer to the following TROUBLESHOOTING chart to identify failure probable causes Drive will not produce maximum rated torque as listed in SPECIFICATIONS a Hydraulic system supply pressure or back pressure ...

Page 15: ...ure described in TROUBLE SHOOTING HYDRAULIC SYSTEM VOLUME AND PLANEMATIC SPEED to verify supply b Inadequate hydraulic control System control valve must have good metering characteristics c Foamy hydraulic fluid Foam will occur if air is mixed with hydraulic oil d Worn brake and or divider plates Inspect brake plates and divider plates for wear as described in SERVICE INSTRUCTIONS DISASSEMBLYOFBRA...

Page 16: ...LLMASTERPlanematicdrive Therearenospecialtoolsneededforserviceorrepairworkandnoadjustments or calibrations are necessary Proceed with the disassembly as follows DISASSEMBLY OF HYDRAULIC MOTOR ASSEMBLY If the analysed service or repair work requires access to the interior of the brake housing the hydraulic motor should not be disassembled In this case the hydraulic motor should be removed together ...

Page 17: ...ly pressure against inside of motor adaptor it is recommended that hex capscrews are unscrewed one turn at a time until spring pressure has been released Complete motor assembly including motor adaptor can now be removed from brake housing 2 For models with internal circulation ensure that hole in orifice plug item 804 is clear For models with external brake release option verify that shuttle item...

Page 18: ...wear If necessary disassemble as follows 1 Remove circlips item 411 and press planet pins item 410 out of primary planet hub item 400 Remove planet gears item 420 and inspect loose rollers item 423 and two thrust washers item 421 Replace if damaged 2 Press sungear stopper item 444 out of primary planet hub and measure thickness If less than 0 21 inch thick replace sungear stopper All parts have no...

Page 19: ...d 7 Install final sungear item 340 Verify circlip item 343 is installed on sungear REASSEMBLY OF PRIMARY DRIVE If primary planet hub assembly was disassembled reassemble by reversing disassembly procedure 1 Reassemble primary planet hub assembly Use grease to temporarily hold 20 loose rollers item 423 in bore of planet gear item 420 Verify placement of sungear stopper item 444 Position thrust wash...

Page 20: ...ve shaft item 730 and line up pressure transfer holes of brake housing and motor adaptor Install 12 capscrews item 537 and lockwashers item 773 Tighten one turn at a time to evenly compress springs REASSEMBLY OF HYDRAULIC MOTOR Refer to PARTS REFERENCE on page 26 and MOTOR GROUP drawing G1078 on page 27 If hydraulic motor was disassembled proceed with reassembly as follows 1 Clean all parts thorou...

Page 21: ...epairwork reinstallPlanematicaccordingtoINSTALLATION INSTRUCTIONS Before operating Planematic ensure that circulation oil is being supplied to brake housing If an internal circulation model fill with hydraulic oil through the uppermost drain port before running To ensure proper reassembly run Planematic in both directions without load To ensure proper reinstallation refer to test procedures descri...

Page 22: ...INSTRUCTIONS 3 Discard and replace all O rings and oil seals 4 Inspect all parts for wear and replace if necessary 5 Clean all parts thoroughly with solvent before reassembly 6 Follow INSTALLATION and OPERATING INSTRUCTIONS when returning Planematic drive to its mounting When ordering parts for the PULLMASTER Planematic drive always quote the complete model and serial numbers of the unit MODEL NO ...

Page 23: ...PAGE 21 340 REV 030926 ASSEMBLY DRAWING G1015 B G1016 A G1078 B ...

Page 24: ...40 LOCKWASHER TIMKEN WH22 163 6 25034 CAPSCREW HEX HEAD 5 16 18 NC X 1 00 GRADE 5 165 6 25025 LOCKWASHER 5 16 167 1 25190 O RING 90 DURO 171 8 ID 3 32 CS 300 1 21857 FINAL PLANET HUB 310 3 20406 FINAL PLANET PIN 311 3 25199 CIRCLIP ROTOR CLIP SH 168 313 3 25199 CIRCLIP ROTOR CLIP SH 168 320 3 20405 FINAL PLANET GEAR 321 6 25167 THRUST WASHER TORRINGTON TRB 2840 323 72 25297 LOOSE ROLLER TORRINGTON...

Page 25: ...ore parts than are actually present in a specific assembly Parts that are referenced on the drawing but are not on the PARTS REFERENCE list should be ignored G1016 A 161 149 156 157 321 311 323 320 310 313 160 340 343 300 103 165 163 159 152 155 153 154 107 150 167 151 100 ...

Page 26: ...RINGTON B 3012 615 2 25755 THRUST WASHER TORRINGTON TRA 3648 617 1 25756 THRUST BEARING TORRINGTON NTA 3648 700 1 21862 BRAKE HOUSING 703 1 25347 PLASTIC CAPLUG 1 NPT 707 1 25339 O RING 278 12 ID 1 8 CS 712 1 21885 BRAKE SPACER 713 13 25305 DIVIDER PLATE 715 12 25304 FRICTION PLATE 720 1 21879 BRAKE HUB 721 1 25369 CIRCLIP ROTOR CLIP SH 387 723 1 25303 SPRAG CLUTCH 724 1 20421 SPRAG CLUTCH ALIGNER...

Page 27: ...e actually present in a specific assembly Parts that are referenced on the drawing but are not on the PARTS REFERENCE list should be ignored G1015 B 773 771 753 752 420 411 423 776 421 743 751 750 700 707 712 715 720 721 723 727 724 600 430 603 431 713 703 111 113 770 617 774 444 410 440 413 400 615 ...

Page 28: ... 1 26443 PORT END COVER WITH PLUGS ITEM 899 875 4 25352 BEARING ROLLER 877 2 25646 SEAL RING 881 1 25645 GEAR SET 086 885 2 25644 THRUST PLATE 887 4 25647 SEAL TEFLON 899 2 25031 PIPE PLUG 1 4 NPT SOC HD 929 1 950 1 MOTOR SUB ASSY 951 8 25357 CAPSCREW HEX HEAD 5 8 11NC X 6 75 GRADE 5 953 8 25325 WASHER 955 2 25559 PLASTIC CAPLUG 2 0 23117 MOTOR SEAL KIT CONSISTS OF ITEMS 869 877 AND 887 These part...

Page 29: ...e more parts than are actually present in a specific assembly Parts that are referenced on the drawing but are not on the PARTS REFERENCE list should be ignored 806 733 950 730 732 899 875 887 861 885 537 773 865 805 813 870 877 869 881 802 800 801 809 807 955 929 951 953 ...

Page 30: ...IONAL OUTBOARD FLANGE 6 HOLES 750 DIA 19 OPTIONAL INBOARD FLANGE 6 HOLES 750 DIA 19 322 3 12 69 19 1 75 158 75 6 250 B C GAUGE PORTS 1 4 18 NPT 8 MOUNTING HOLES 25 32 DIA 20 ON 18 625 473 1 B C DIA CIRCULATION PORT 3 8 18 NPT EXTERNAL CIRCULATION MODELS ONLY NUMBER OF TEETH 517 5 20 38 SAE SPLIT FLANGE SEE MOTOR CHART FOR PORT SIZE DIAMETR PITCH PRESSURE ANGLE MAJOR DIAMETER 34 10 20 30 3 500 EXT ...

Page 31: ...PUT SHAFT CODE 150 22164 23018 22164 22164 22569 150A N A 23019 N A N A N A 152 N A N A 21856 21874 N A 153 N A N A 25139 25139 N A 154 N A N A 21420 21420 N A 155 N A N A 25359 25359 N A OUTPUT SHAFT KEY FLANGE CAPSCREW FLANGE CAP LOCKWASHER 1 2 3 4 5 PART NUMBER ...

Page 32: ...N A 25040 25040 N A N A 25040 N A 25622 25622 N A N A 25622 25622 N A N A 25374 25374 N A N A 25374 25374 N A N A N A N A N A 26276 26276 26276 26276 25085 25085 25085 25085 N A N A N A N A 22041 22404 22405 22042 22043 22406 22407 22044 SHUTTLE CIRCULATION VALVE 1 8 27 NPT PIPE PLUG 1 4 18 NPT PIPE PLUG 1 8 27 NPT PIPE ADAPTOR 1 8 NPT CAPLUG 3 8 NPT CAPLUG 3 8 18 NPT PIPE PLUG MOTOR SUB ASSY BRAK...

Page 33: ...4 3 8 32 43 7 16 50 68 1 2 75 102 9 16 110 149 5 8 150 203 3 4 265 359 7 8 420 569 1 640 868 1 1 8 800 1085 1 1 4 1000 1356 1 3 8 1200 1627 1 1 2 1500 2034 NOTE Unless otherwise specified torque bolts per above chart TORQUE Nm TORQUE Lb ft BOLT DIAMETER Inches ...

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