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R-TIA18_02-D-GB 

2106

Part.-No.

 

00163466-D-GB

Retrofit kit

 

ZETADYN 2 - 

ZAdyn4C

T

echnical Information

 

Store for future use!

Summary of Contents for ZAdyn4C MRL

Page 1: ...R TIA18_02 D GB 2106 Part No 00163466 D GB Retrofit kit ZETADYN 2 ZAdyn4C Technical Information Store for future use ...

Page 2: ...tion of connecting leads on the retrofit kit 12 6 3 1 Connection 12 6 3 2 Replacement of the connector on the X K connecting lead 13 6 3 3 Strain relief 14 6 4 Connection of connecting leads on the ZAdyn4C 15 6 4 1 Connection 15 6 4 1 1 Replacement of ZETADYN 2 which has a circuit board produced after March 2001 with the ZAdyn4C 15 6 4 1 2 Replacement of ZETADYN 2CF which has a circuit board produc...

Page 3: ...ied out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regula tions A second person must always be present when working on energized parts or lines who disconnects in case of emergency Electrical equipment must be checked regularly Loose connections are to be re tightened and damaged lines or cables ...

Page 4: ... parameter functions have different names in ZAdyn4C to those in ZETADYN 2 see table below ZETADYN 2 Interface menu ZAdyn4C Control system menu V_ZE1 08 V4 V_ZE2 09 V5 V_ZE3 10 V6 Speed 0 17 v 0 OFF 00 Free The related parameters are next to each other ZETADYN 2 ZAdyn4C Menu Installation Motor Value Motor name plate menu M E Motor Typ MOT_TYP n_NENN rpm n f_NENN Hz f I_NENN A I U_NENN V U P_NENN k...

Page 5: ...f_I07 ZE1 f_I08 ZE3 f_XBR2 ZE2 f_XBR3 ST f_O1 MB_Brake f_O2 SK_1 f_O3 SK_2 f_O4 SK_3 f_O5 V_G1 V_G1 V_G2 V_G2 V_G3 V_G3 Automatic evacuation In automatic evacuation one of the special inputs ZE1 ZE2 or ZE3 is occupied by the evacuation type in ZETADYN 2 EVA 3 AC EVA 60VDC EVA 1 AC UPS The digital input used for this function in ZAdyn4C must be configured to the function 12 PARA2 ZETADYN 2 ZAdyn4C M...

Page 6: ...ault value of the ZA dyn4C SPD_KP 5 Mechanical installation 5 1 General notes Danger It is forbidden to carry out work on electrically live parts In frequency inverters of the ZETADYN type the intermediate circuit terminals DC DC is still live even after switching off You must wait at least three minutes 5 2 Replacement of the ZETADYN 2 with the ZAdyn4C Remove all lines connected to the ZETADYN 2 ...

Page 7: ...time hook in the hooks 2 on the fastening plate into the middle groove on the ZAdyn4C In doing so take care that the washers are located between the screw head and the fastening plate 1 2 3 4 5 fastening plate Press the fastening plate down so that the M5 screws and the hooks snap in Tighten the M5 screws Hook the with the openings at the side 7 into the top hooks on the fastening plate 6 Press th...

Page 8: ... openings 2 on the right side of the ZAdyn4C Ensure here that the chamfer 3 of the fastening plate is on the right side The press in nut 4 of the fastening plate grips the elongated hole 5 in the side of the ZAdyn4C 1 4 3 fastening plate 2 5 Technical Information Mechanical installation R TIA18_02 D GB 2106 Part No 00163466 D GB 8 24 ...

Page 9: ...th the openings at the side 8 into the top hooks on the fastening plate 7 Press the down carefully until it is touching 7 8 Remove the retrofit kit cover Tighten M4 screw 9 Technical Information Mechanical installation R TIA18_02 D GB 2106 Part No 00163466 D GB 9 24 ...

Page 10: ...ctors etc You can do this for example by touching earthed metal parts Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regula tions A second person must always be present when working on energized parts or lines who disconnects in case of emergency El...

Page 11: ... 4 3 2 1 Connecting leads on ZAdyn4C 011 032 1 X STO 2 X EXT 3 X ENCO 4 X MON 5 X IN 6 2 2 Strain relief Cable ties must be attached to all connecting leads for strain relief Attach the cable ties to the recesses provided on the housing of the ZAdyn4C The shielding of the X STO and X IN connecting leads must be connected to earth potential on the inverter side Earthing clips are provided on the ZA...

Page 12: ...terminal on retrofit kit X I X I X K X K Encoder output X 2 Brake monitoring BR 1 2 3 4 5 Connecting leads on retrofit kit 1 X I 2 Brake monitoring 3 X K Pins 1 4 4 X K Pins 5 13 5 Encoder output Technical Information Electrical installation R TIA18_02 D GB 2106 Part No 00163466 D GB 12 24 ...

Page 13: ... Loosen the screws for the strain relief 2 1 2 Remove the X K connector socket Using a side cutter remove the cable protection on the X K connecting lead Connect wires 1 4 and 5 13 to the connectors supplied 3 The wires are numbered and there are matching numbers on the connectors If the wire designations are difficult to read it is useful to reconnect the wires individually in turn Technical Infor...

Page 14: ...ng see figure The shielding of the X I connecting lead must be connected to earth potential on the retrofit kit An earthing clip is provided for this purpose see figure 7 6 7 7 Connecting leads with strain relief on retrofit kit 6 Earthing clip 7 Cable tie for strain relief Technical Information Electrical installation R TIA18_02 D GB 2106 Part No 00163466 D GB 14 24 ...

Page 15: ...ing brake chopper brake resis tor X MON 6 4 1 1 Replacement of ZETADYN 2 which has a circuit board produced after March 2001 with the ZAdyn4C This section describes what you have to do if a board from the time after March 2001 is installed in the ZETADYN 2 Circuit board of ZETADYN 2CF produced after March 2001 Circuit board of ZETADYN 2SY produced after March 2001 Technical Information Electrical ...

Page 16: ...ZK ZK DC DC R R R R Temperature monitoring brake chopper brake resistor Temperature monitoring brake chopper brake resistor X MON 24V 24V 5 24V BC BC 6 BC Encoder connection asynchronous motors SUB D 9 pole Encoder connection asynchronous motors X ENC15 9 pin SUB D female connector 15 pin SUB D female connector with SUB D adapter for converting 9 pin to 15 pin art no L GL 004 HX ZA ASM 9 15 Altern...

Page 17: ...n SUB D female connector DCP interface RS 485 DCP interface X DCP 1 DATA A 1 DCP_A 2 DATA B 2 DCP_B 3 GND 3 GND_COM 4 PE 4 6 4 1 2 Replacement of ZETADYN 2CF which has a circuit board produced before March 2001 with the ZAdyn4C This section describes how to proceed when a board dating from before March 2001 is installed in the ZETADYN 2CF The board dating from before March 2001 of the ZETADYN 2CF ...

Page 18: ...B 6 B 7 A 7 A 8 A 8 A PTC thermistor X 12 Motor temperature monitoring X MT P1 P1 1 P1 P2 P2 2 P2 Encoder connection asynchronous motors SUB D 9 pole Encoder connection asynchronous motors X ENC15 9 pin SUB D female connector 15 pin SUB D female connector with SUB D adapter for converting 9 pin to 15 pin art no L GL 004 HX ZA ASM 9 15 Alternatively the wires of the line of the 9 pin SUB D male con...

Page 19: ...y closed contacts on the ZETADYN 2 They cannot be connected to the ZAdyn4C as there are no normally closed contacts on the ZAdyn4C They are connected to the 3 pin connector The wires can be connected in any configuration on the 3 pin connector as it is only used for insulated storage of the wires that are not used The 3 pin connector should be secured with a cable tie see figure If the wire designat...

Page 20: ...sed 4 75 5 25 VDC Use an absolute value encoder with an operating voltage of 3 6 14 VDC 8 Configuring the ZAdyn4C Parametrise the ZAdyn4C in accordance with the parameter list in the section Ensuring the parameter values of the ZETADYN 2 Check the following parameter settings Menu Parameter Settings Brake control CONFIG 01 ZA_IO Monitoring BR Settings according to the number and function of the bra...

Page 21: ...5W K1 K2 power consumption hold value A W 3 5VA 3 5W Ambient conditions The user must ensure that the specified ambient conditions are observed Protection rating IP20 Ambient temperature for oper ation C 0 55 Relative humidity 90 condensation prohibited Max installation height m über NN 2000 Storage and shipping temper ature C 20 to 60 Degree of soiling in acc with DIN EN 61800 5 1 2 Physical data ...

Page 22: ...stion on ZAdyn4C 9 4 EU declaration of conformity Translation english A KON18_01 GB 1941 Index 002 Manufacturer ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany Technical Information Enclosure R TIA18_02 D GB 2106 Part No 00163466 D GB 22 24 ...

Page 23: ...ical power drive systems Part 5 1 Safety requirements Electrical thermal and energy This declaration relates exclusively to the product in the state in which it was placed on the market and excludes components which are added and or operations carried out subsequently by the final user The authorised representative for the assembly of the technical file is Mr Roland Hoppenstedt see above for address...

Page 24: ...changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters Ziehl Abegg AG Heinz Ziehl Straße 74653 Künzelsau Germany phone Tel 49 0 7940 16 0 fax Fax 49 0 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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