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08 - 8
08 - 8
drum rotation.
drum rotation.
Replace the brake drum no later than when its inner diameter exceeds the
Replace the brake drum no later than when its inner diameter exceeds the
maximum permissible value. If this is not done, the brake drum can fail,
maximum permissible value. If this is not done, the brake drum can fail,
Danger
Danger
Crane inspections
Crane inspections
which can cause fatal accidents.
which can cause fatal accidents.
d)
d) Replace the
Replace the springs, seali
springs, sealing elements
ng elements and dust
and dust cover insi
cover inside the
de the brake at
brake at least
least
every 2 years.
every 2 years.
All the brake maintenance and repair work may only be carried out by
All the brake maintenance and repair work may only be carried out by
authorized and trained expert personnel! Danger of fatal accidents due to
authorized and trained expert personnel! Danger of fatal accidents due to
erroneous maintenance or repair on the brake!
erroneous maintenance or repair on the brake!
e)
e) Carry out
Carry out a brake
a brake structure,
structure, function and
function and performance test
performance test again on
again on all w
all wheels after
heels after
completion of assembly work.
completion of assembly work.
8.4.3 Inspecting the hoist and slewing mechanisms
8.4.3 Inspecting the hoist and slewing mechanisms
The hoisting and slewing mechanisms are designed using planetary gear reducers.
The hoisting and slewing mechanisms are designed using planetary gear reducers.
Even though the hoisting and slewing mechanisms are designed for long life, an
Even though the hoisting and slewing mechanisms are designed for long life, an
external visual inspection is not adequate, since their life can be significantly affected by
external visual inspection is not adequate, since their life can be significantly affected by
bad maintenance, defective seals, improper operation or overuse. The inspection must
bad maintenance, defective seals, improper operation or overuse. The inspection must
therefore be carried out by a competent inspector in accordance with the following
therefore be carried out by a competent inspector in accordance with the following
requirements:
requirements:
a)
a) 1000
1000 hours
hours of
of operation,
operation, minimum
minimum once
once per
per year;
year;
b)
b) Inspecting
Inspecting oil
oil level
level
For hoisting winch reducer, we recommend that the oil is drained and the amount
For hoisting winch reducer, we recommend that the oil is drained and the amount
compared to the specified oil quality;
compared to the specified oil quality;
Evaluating oil color
Evaluating oil color
Assume
Assume that
that the
the oil
oil has
has been
been overheated
overheated if
if it
it is
is black
black and
and /or
/or a
a burnt
burnt oil
oil smell
smell is
is
detected. Change the oil;
detected. Change the oil;
c)
c) Evaluation
Evaluation of
of foreign
foreign substances
substances found
found in
in the
the oil
oil
If gear oil is polluted seriously, change it even if it has not reached the oil change
If gear oil is polluted seriously, change it even if it has not reached the oil change
intervals. Refer to the following table:
intervals. Refer to the following table:
I t e m s
I t e m s
Oil changing
Oil changing
i n d e x
i n d e x
Test method
Test method
Appearance
Appearance
Abnormal
Abnormal
Visual
Visual
Kinematic viscosity change rate (40
Kinematic viscosity change rate (40
℃
℃
) %
) %
>
>
+15
+15 or
or -20
-20
GB/T265
GB/T265
Danger
Danger
Summary of Contents for QY30V
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