7
、
FRONT FORK COMPONENT
90
PROCEDURE:
●
FC-HU
Place the oil pan under the front disc brake caliper.
Remove the belt (1), buckle(2) and wire buckle (3) according to the steps of "front mud plate & wheel speed
sensor assembly".
Remove two bolts
⑷
with 8# inner hexagon socket to remove the front disc brake caliper from the front
shock absorber.
First uncover the screw rubber cap
⑹
, wear waterproof gloves, then remove the bolt
⑺
with 8# ring wrench,
remove the bolt
⑻
with 14# ring wrench, and remove the copper washer
⑼
.
Remove the bolt
⑸
with 10# sleeve,take off the FC-HU oil pipe,It need to replace the 4 pcs copper washers
⑼
at the same time when replacing the tubing.
Wipe the end faces of the hydraulic control unit and the main pump of the front disc brake before replacing
the fc-hu oil pipe. After installing the oil pipe, add DOT4 brake fluid and exhaust the brake system. See adding
brake fluid for detailed steps.
●
Front disc brake tubing bracket
If you need to remove the oil pipe bracket
⑾
,use 8# sleeve remove the bolt
⑽
then take it off.
CAUTION:
●
Be sure to disassemble the muffler and engine after they have cooled down completely. The horizontal
support of the vehicle should be fixed before disassembly and assembly work.
●
The precautions for brake fluid are described in the previous section.
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1224100-051000 0 level fire-retardant belting (black2.5×100)
1
2
1244300-023000 ZT310 rubber buckle (50mm)
3
3
1224100-044000 Wheel speed sensor clamp
1
5
1250105-138093 GB5789M6×20 (environmental color)
1
6
1244300-019000 Caliper exhaust screw rubber cap
1
7
1100100-895000 Disc brake bleeder screw M6
1
9
1251513-013000
Disc brake pipe copper washer φ 15× φ 10.2 × 1.5
2
10
1251112-001093 M6×16 Hexagon flange bolts (color Zinc)
1
11
1274300-065000 ZT350-VX front oil outlet pipe bracket
1
8
1251100-307000
Disc brake oil pipe bolts M10×1×22 (with exhaust
threaded holes)
1
ABS brake system-2
4
1251100-303093
GB70.1 Hexagon socket head bolt M10×1.5×60 (grade
12.9 / environmental protection color zinc)
2
Fig.30FRONT FORK
COMPONENT
