3-INTAKE SYSTEM COMPONENT
15
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1051356-012000
φ42 × 10 pipe hoop assembly
1
2
1050954-009000 YH canister solenoid valve
1
3
1250303-010093 GB6177.1M6
(
color zinc
)
1
4
1221200-125000 KD150
-
G1 Carbon Canister (Special for Euro V)
1
5
1221200-033000
KD125-U air filter
1
6
1246200-041000 KD150-U oil and gas separator intake pipe
1
8
1246200-042000 KD150-U oil and gas separator outlet pipe
1
9
1224100-037000 Grade 0 flame retardant tie (black 3.6×295)
1
10
1251100-101000
Non-standard bolt M6×12 (304 stainless steel)
3
11
1251300-063093
Plywood M6×11×15
(
color zinc
)
3
12
1051754-001000 1.0 × 5.5 × 6 over
-
oil pin
1
PROCEDURE:
●
Air filter
First pull out the tubing connected to the check valve
③
from the check valve
③,
and then pull out the oil
pipe
⑤
connecting the fuel tank after the oil tank is removed. (Note: The check valve
⑥
does not need to be
connected to any place in the fuel tank).and unplug the oil pipe
①
connecting the carbon canister to the
solenoid valve and the oil pipe
②
connecting the solenoid valve to the throttle body respectively.
Remove the side cover, seat cushion, rear shock absorber, rear tail skirt, etc. to facilitate subsequent
disassembly of the air filter and throttle body.
First use 4# inner hexagon to remove the 3 bolts
⑽
on both sides of the frame.
Loosen the hose clamp assembly
⑴
at the end of the air filter and move the clamp out toward the air filter,
and pull out the air filter outlet pipe from the throttle valve body.
Use pliers to clamp the hoop on the gas separator outlet pipe
⑻
and pull out the gas separator outlet pipe
⑻,
and then plug it with the rubber plug to prevent foreign matter from entering and damaging the engine.
Remove the air filter and carbon canister assembly.
Take off 3pcs plywood
⑾
from the air filter
⑸
,remove the carbon canister
⑷
from the air filter
⑸
.
CAUTION:
●
Regularly check whether the filter element of the carbon tank and air filter is not ventilated, otherwise it may
cause the oil supply to affect the driving experience.
●
The 2 oil pipes of the canister solenoid valve cannot be connected wrongly.
●
Attention when disassembling the clamp
●
It should be no crimp, entanglement and other phenomena.
●
Starting from November 6, 2020, add oil and gas separator assembly and change the status of the carbon
canister.
Fig.1 INDUCTION
SYSTEM COMPONENT
Intake system component
7
1221200-124000 KD150-U external oil and gas separator (no filter
element) assembly
1