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Part Names

1) Gimbal
2) Upper Axle
3) Lower Axle
4) Extruded Rail
5) North Bearing Plate
6) South Bearing Plate
7) Shock
8) 25 lb Counterweight
9) Counterweight Arm
10) Bumper Bolt
11) Canister Mounting Tab
12) Canister/s
13) Shadow Plate/s
14) Wake-Up Fin
15) Transfer Tube

Recommended Tools:

12” Adjustable Wrench (1-1/2” capacity)

Open-End Wrenches: 7/16”, 1/2”, 9/16”, *3/4”, 
*15/16”, 1-1/2” 

Socket Wrench: 3/4”, 15/16” (Not Heavy-Duty 
Wall) – for seasonal adjustment bolt, and 
bearing bolts, respectively.

Flat-Blade Screwdriver

Tape Measure

Permanent Marker

Rubber Mallet (to protect finish)

Two Sawhorses, 4' x 8' Sheet of Plywood
(not required, but useful)

*  if

 adjustable wrench is available, only 1 wrench required

Pole Installation

Zomeworks can only provide general guidelines for the design and installation of the 
mounting pole. Our recommended hole diameters and depths are based on “typical soils”. For 
installations in sandy or muddy areas, for tall mounting poles, or for any situation different 
than what is described in these instructions, you should consult a local structural engineer. 
Large trackers can receive very high wind loads – so a sufficiently strong pole and foundation 
is crucial. The height of the pole must provide adequate ground clearance for the rack and 
mounted modules. Zomeworks can provide assistance for spacing multiple racks to avoid 
shading.

NOTE: ZOMEWORKS CORPORATION ASSUMES NO LIABILITY FOR THE STRUCTURAL INTEGRITY OF 
THE POLE AND ITS INSTALLATION. SOIL AND WIND CONDITIONS VARY. IF THERE IS ANY DOUBT, 
CONSULT WITH A LOCAL STRUCTURAL ENGINEER. TALK TO YOUR CERTIFYING ENGINEER BEFORE 
THE POLE IS INSTALLED!

Summary of Contents for Track Rack UTRF-064

Page 1: ...UTRK 040 Track Rack Assembly Instructions 1011A Sawmill Road NW PO Box 25805 Albuquerque NM 87125 USA 505 242 5354 800 279 6342 FAX 505 243 5187 E mail zomework zomeworks com ZOMEWORKS...

Page 2: ...light conditions Choosing A Location Choose a location where the tracker will receive clear unobstructed light throughout the day Keep in mind that the Sun rises and sets north of east and west in the...

Page 3: ...orks can only provide general guidelines for the design and installation of the mounting pole Our recommended hole diameters and depths are based on typical soils For installations in sandy or muddy a...

Page 4: ...proximate ground level Allow concrete and pipe to set for a MINIMUM of 36 hours before installing Track Rack Extruded Mounting Rail Description The Zomeworks Extruded Rail is designed to be mounted to...

Page 5: ...washers and nuts and tighten lightly Install the Counterweight Arm in the same way Make sure that the arm is close to centered on the rail sections Install spring lock washers and nuts When the alignm...

Page 6: ...or purposes of installation tilt the axle in the shallowest position Bolts only need to be lightly tightened for rack assembly After assembly is completed tighten the 5 8 bolt to 75 ft lbs and the 1 2...

Page 7: ...nstallation Bolt the upper half of the Shock to the Cross Arm using the 1 2 x 2 hex bolt and hex nut Do not tighten down on the urethane bushing there should be enough play to allow free movement of S...

Page 8: ...nstalling the provided 1 4 hex bolts in to the slots on the extruded rails 2 bolts on each rail per module Lift module up to the Cross Arms and locate the innermost hex bolt on the North Cross Arm wit...

Page 9: ...the bearing cutout faces towards the inside of the rack and is offset towards the module see drawing Carefully arrange the 1 4 bolts so they line up with the module holes Install the Cross Arm on to t...

Page 10: ...e tightened between the head of the bolt and the jam nut Using the 1 1 2 wrench or adjustable wrench tighten the Bumper Bolt jam nut against the welded nut to 75 ft lbs Gimbal Installation Install the...

Page 11: ...Instructions Canister Mounting Tabs Canister Mounting Tabs are pre assembled with the necessary hardware Two of the tabs are mirrored copies of the other The strap goes on the top side of the rack Lo...

Page 12: ...e strap clamps The Canisters can usually be installed so that they are centered with respect to the Cross Arms If the Canisters must be offset this will not affect the function of the rack Re install...

Page 13: ...usting tilt throughout the year can add approximately 3 6 to the annual output will vary with location climate etc If setting the rack for one year round setting the tilt should be close to the latitu...

Page 14: ...mes In very cold temperatures 10F trackers may cease to track In these conditions we recommend tying the tracker in a fixed due south position at the steepest tilt angle Tracker Troubleshooting TRACKE...

Page 15: ...day If the tracker rotates further to one side than the other this may indicate that it is imbalanced left to right This can be fixed by making small adjustments to the position of the mounting rails...

Page 16: ...to the customer and will be returned freight pre paid If the damage is not a manufacturing defect the factory will contact the customer before any repairs are made Original owners should contact thei...

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