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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

LIMITED WARRANTY

Manufacturer warrants, to the purchaser and subsequent owner during the 

warranty period, every new product to be free from defects in material and 

workmanship under normal use and service, when properly used and maintained, 

for a period of one year from date of purchase by the end user, or 18 months 

from date of original manufacture of the product, whichever comes first.  Parts 

that fail within the warranty period, one year from date of purchase by the 

end user, or 18 months from the date of original manufacture of the product, 

whichever comes first, that inspections determine to be defective in material or 

workmanship, will be repaired, replaced or remanufactured at Manufacturer's 

option, provided however, that by so doing we will not be obligated to replace an 

entire assembly, the entire mechanism or the complete unit.  No allowance will 

be made for shipping charges, damages, labor or other charges that may occur 

due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any material 

or product that has been disassembled without prior approval of Manufacturer, 

subjected to misuse, misapplication, neglect, alteration, accident or act of 

nature; that has not been installed, operated or maintained in accordance with 

Manufacturer's installation instructions; that has been exposed to outside 

substances including but not limited to the following:  sand, gravel, cement, mud, 

tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other 

abrasive or corrosive substances, etc. in all pumping applications.  The warranty 

set out in the paragraph above is in lieu of all other warranties expressed or 

implied; and we do not authorize any representative or other person to assume 

for us any other liability in connection with our products.
Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky  40211, 

Attention: Customer Support Department to obtain any needed repair or 

replacement of part(s) or additional information pertaining to our warranty.

MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, CONSEQUENTIAL 
OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY; 
AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND 
OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED 
WARRANTY.

Some states do not allow limitations on the duration of an implied warranty, so 

the above limitation may not apply to you. Some states do not allow the exclusion 

or limitation of incidental or consequential damages, so the above limitation or 

exclusion may not apply to you.

This warranty gives you specific legal rights and you may also have other rights 

which vary from state to state.

PREINSTALLATION INFORMATION

  1.  Check to be sure your power source is capable of handling the voltage 

requirements of the motor, as indicated on the pump nameplate. 

  2.   The float switches must be connected to an intrinsically safe circuit in the 

control panel. The installation of float switches is the responsibility of the 
installing party and care should be taken that the tethered float switch will 

not hang up on the pump apparatus or pit peculiarities and is secured so 

that the pump will shut off.  It is recommended that rigid piping and fittings 

be used and the pit be 36" or larger in diameter.

  3.  

INFORMATION - VENT HOLE PURPOSE. 

It is necessary that all submersible 

pumps capable of handling various sizes of solid waste be of the bottom intake 
design to reduce clogging and seal failures. If a check valve is incorporated 
in the installation, a vent hole (approx. 3/16") must be drilled in the discharge 
pipe below the check valve and pit cover to purge the unit of trapped air. 
Water stream will be visible from this hole during pump run periods. This vent 
hole should be checked periodically for clogging and cleaned as necessary. 
Trapped air is caused by agitation and/or a dry basin. 

 4.   Water hammer creates momentary high pressure surges. These surges can 

cause severe damage to check valves and the piping system. Consideration 
for water hammer must be included in the piping system design. Reference 
ASPE Data Book, Chapter 2.33. Some systems may require external spring 
or lever weighted check valves or other engineered solutions.

 5.  Three phase pumps must be connected for proper rotation, which is 

counterclockwise looking into impeller inlet. 

  6.  Care should be taken during the initial installation to be sure that adequate 

air supply is available whenever any person is in the basin. Always follow 

OSHA guidelines on confined space requirements.

1.  

Inspect your pump.

 Occasionally, products are damaged during shipment. If the unit is damaged, contact your distributor before using. 

DO NOT

 remove the test plugs in the cover nor the motor 

housing.

2.

   Carefully read the literature

 provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

3.

   National Electrical Code (NEC) articles 500 through 503 explain in detail the requirements for the installation and wiring of electrical equipment in hazardous locations.

 1.  

NOT FOR USE IN ACIDIC ATMOSPHERES.

 2. Do not lift, carry, or hang pump by the electrical cables. Damage to the 

electrical cables can cause shock, burns or death.

 

3. 

For non-automatic Class II, Division I (alternate Zone 20 designation) rated 

models, the float switch “off” level must be set a minimum of 10 inches for 

the X160-X190, X280, X290 series and 13 inches for the X400 series.

 

                        

 4.

 

Make sure there is a properly grounded connection available.

 

 

All pumps are 

furnished with provisions for proper grounding to help protect you against 
the possibility of electrical shock.

 

 

                        

 5.  Make certain that the control box is within the reach of the pump’s power 

supply cord.

 DO NOT USE AN EXTENSION CORD.

 Extension cords that are too 

long or too light do not deliver sufficient voltage to the pump motor. But, more 

important, they could present a safety hazard if the insulation were to become 
damaged or the connection end were to fall into the sump.

 6. 

Make sure the pump electrical supply circuit is equipped with fuses and disconnect 
or circuit breakers of proper capacity. 

A separate branch circuit is recommended, 

sized according to the “National Electrical Code” for the current shown on 

the pump nameplate.

 7. Risk of electric shock - These pumps have not been investigated for use in 

swimming pool areas.

8.  Prop65 warning for California residents: Cancer and reproductive harm- 

www.P65Warnings.ca.gov.

9.  Electrical wiring and protection 

must

 be in accordance with the National 

Electrical Code per NEC articles 500 through 503 for installation in Class I, 
Division 1, Groups C & D Class I, Zone 1, Groups IIA& IIB locations, and Class 
II, Division II, Group E, F, G and Zone 20 and any other applicable state and local 
electrical requirements.

10. Use pressure-rated pipe and fittings when connecting to the disharge of 

 

the pump.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

In instances where property damages are incurred as a result of an alleged product failure, the property owner must 

retain possession of the product for investigation purpose.  

Summary of Contents for MX161

Page 1: ...63 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS LOCATION PUMPS Class I Division I Groups C D and Class 1 Zone 1 Groups IIA IIB Gas Areas OR Class II Division I Groups E F G and Zone 20 Dust Areas M...

Page 2: ...tomintake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit c...

Page 3: ...450 200 1 60 12 6 6 1 26 8 F 2 0 1 8 JX165 1 3450 200 3 60 7 5 4 8 31 1 M 3 6 3 2 FX165 1 3450 230 3 60 7 4 3 8 29 8 N 5 5 4 7 GX165 1 3450 460 3 60 3 7 2 1 14 9 N 21 8 19 0 BAX165 1 3450 575 3 60 3 0...

Page 4: ...AX292 1 2 3450 575 3 60 2 4 1 7 11 3 U 38 0 33 0 DX293 1 3450 230 1 60 10 2 6 6 20 1 E EX293 1 3450 230 1 60 10 2 6 6 20 1 E 3 0 2 6 HX293 1 3450 200 1 60 12 0 7 5 26 8 F IX293 1 3450 200 1 60 12 0 7...

Page 5: ...structionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of r...

Page 6: ...6 4 2 0 10 5 10 20 15 20 FLOW PER MINUTE 110 160 240 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16...

Page 7: ...ILABLE 8 9 16 217 mm 1 1 2 NPT CONDUIT CONNECTION 24 15 16 21 1 2 4 29 32 125 mm 6 1 16 154 mm 116 mm 222 mm 165 mm 633 mm 546 mm 4 9 16 116 mm SK2506 5 127 mm 8 9 16 217 mm 6 5 16 160 mm 2 NPT OR 3 N...

Page 8: ...or strain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SE...

Page 9: ...ACK OR WHITE BLACK TRACER BLACK OR WHITE BLACK TRACER MOTOR AUXILIARYWINDING MAINWINDING OVERLOAD YELLOW RED BLUE POWER CORD M1 M1 M2 M2 RED GREEN 3 3 RED BLUE 2 2 1 1 CAPACITOR ORANGE WHITE BLACK 330...

Page 10: ...and switch any two power leads Turn power back on and retest for proper rotation SENSOR WIRES See pages 8 and 9 The power and sensor wires are contained in the same cord The green wire is a ground con...

Page 11: ...properly sealed After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rate...

Page 12: ...age thermal overload open impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrect voltage impeller blocked negativehead dischargelowertha...

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