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© Copyright 2020 Zoeller
®
Co. All rights reserved.
OPERATION
GENERAL
Zoeller pumps are lubricated and tested at the factory prior to shipment
and require minimum pre-start-up maintenance.
Maximum operating temperature of pump liquid must not exceed 104
°F (40 °C).
These units are not designed to handle liquids other than effluent: 160
and 180 or sanitary sewage: 280, 290 and 400. If pump is used to dewater
areas with contaminated liquids with heavy or abrasive materials, the
warranty will be voided.
NAMEPLATE DATA
The nameplate, located on the side of the pump, indicates specific
information about the construction of the pump. The model number
and date code information should be recorded on the front page in the
“Owner’s Information” section of this manual.
SHORT TERM STORAGE
When not in use, the pump should be stored and the following is advised:
• Store pump inside whenever possible or cover with some type of
protective covering.
• Tape or seal in plastic bag the terminal ends of wire leads.
• Spray coat unpainted surfaces with rust inhibiting oil.
• The impeller should be rotated every six months in order to keep the
seals lubricated and not develop a permanent set.
If panel is to be stored, the following is advised:
• Store the panel inside whenever possible and leave in the shipping
box.
• All openings shall be sealed.
• Store in an upright position.
• Do not stack anything on top of panel.
START-UP PROCEDURE
Before placing the equipment into operation the following should be
checked:
• Clean pit.
• Electrical boxes dry and securely installed.
• Floats positioned properly.
• Discharge valves open.
• 3/16” vent hole drilled in pipe between check valve and pump.
Once the above has been verified proceed with the following checks:
• Pump power cables and control floats properly installed and voltage
verified.
• Conduit connections to panel are properly sealed.
• After installing the pump into the containment area, with adequate
submergence, open the discharge valve fully. Start the unit using
manual controls. If flow is appreciably less than rated performance,
pump may be air locked. To expel trapped air, jog the unit several
times, using the manual controls.
• Have a qualified electrician take voltage and current measurements
with the pump running. Record these readings in the space provided
in the
“Owner’s Information”
section on page 1 of this manual for future
reference.
ADJUSTMENT PROCEDURE
Pumps: No adjustments are required.
Floats: Nonautomatic - Refer to the system drawing or to the panel
wiring schematic for the desired location of each float switch
setting.
Automatic - Float is factory set to provide approximate on/off
levels as follows:
SERIES
ON
OFF
X160/X190 19-1/2"
10"
X280
19-3/4"
10"
X290
19-1/2"
10"
NOTE: For non-automatic Class II, Div.1 (alternate Zone 20 designation)
rated models, the float switch “off” level must be set to
a minimum of 10 inches for the X160-X190, X280, X290 series
and 13 inches for the X400 series.
A tighter pumping range can be set by moving the float stop
closer to the float thereby lowering the "on" point.
Valves: Discharge valves should be placed in the fully open position.
Systems should not be operated for extended periods of time
with the discharge valves partially closed due to damaging
the valve.
SHUTDOWN PROCEDURES
If a system is shutdown for more than six months, the following is rec-
ommended:
Pumps: If pit is to remain dry, then the pump can remain in the pit.
With the pump in the pit, it should be operated for five minutes
once every three months. If the pit is to remain wet, the pump
should be removed and stored as noted above.
Panels: The panel should have all openings sealed to prevent moisture
and dust from entering the enclosure. Prior to restarting system,
the panel should be inspected for presence of moisture and any
loose connections.
Valves: Consult the valve/actuator supplier for information concerning
these systems components.
