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© Copyright 2018 Zoeller

®

 Co. All rights reserved.

MOISTURE SENSOR

L1

L2

L3

POWER CABLE

CONTACTOR

T1

T2

T3

208V/230/460V

3ø POWER

SENSOR CABLE

THERMAL SENSOR

ORANGE

BLACK

RED

WHITE

GREEN

(18-4 OR 18-5)

BEFORE 6/2000

NORMALLY OPEN

330K OHMS RESISTANCE

NORMALLY CLOSED

COMPONENT LAYOUT

PUMP

START RELAY

START CAPACITOR

RUN CAPACITOR

RED

WHITE

ORANGE

BLACK

MAIN

START

PROTECTOR

BLACK

WHITE

L1

L2

T2

T1

230V AC

OR

208V AC

CONTACTOR

BLUE

2

1

5

14-4

18-4

L1

L2

L3

T1

T2

T3

BLACK

RED

GREEN

POWER

CORD

MAGNETIC

STARTER

CORD

SENSOR

WHITE

BLACK

ORANGE

RED

WHITE

MOISTURE

SENSOR

TERMINALS

SENSOR

TERMINALS

TEMPERATURE

OR

18-5

GREEN

Pump Wiring Instructions

 

  FOR YOUR PROTECTION, ALWAYS DISCONNECT THE PUMP FROM ITS POWER SOURCE BEFORE HANDLING.

  

 

  

All electrical connections must be wired and grounded in accordance with the National Electrical Code and all applicable 

local codes and ordinances.  

 

  

“Risk of electrical shock”  

Do not remove the power supply cord and strain relief or connect conduit directly to pump.

 

 

 

Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.

FIGURE 2.

LEAD IDENTIFICATION

WIRING DIAGRAM

SINGLE PHASE-2 BHP

MODEL 7011

SK1367

009048

THREE PHASE

MODELS 7011, 7012 & 7013

FIGURE 4.

FIGURE 3.

L1

START RELAY

START CAPACITOR

GREEN

RED

WHITE

BLACK

BLUE

ORANGE

MOISTURE

SENSOR

TERMINALS

WHITE

BLACK

14-6

18-2

REVERSE MOTOR ROTATION BY INTERCHANGING

ORANGE WIRE WITH RED WIRE.

L2

RUN CAPACITOR

GROUND SCREW

2

1

5

SINGLE PHASE

MODELS 7012 & 7013

LEAD IDENTIFICATION

WIRING DIAGRAM

WIRING DIAGRAM

LEAD IDENTIFICATION

START RELAY

START CAPACITOR

MOISTURE

SENSOR

TERMINALS

BLACK

WHITE

L1 L2

RUN CAPACITOR

GROUND SCREW

BLACK

WHITE

RED

GREEN

18-2

14-4

2

1

5

SK1368

SK1370

SK2399

RUN CAPACITOR

START CAPACITOR

T1

BLACK

WHITE

T2

START RELAY

L1

L2

208V AC

OR

230V AC

CONTACTOR

YELLOW

MAIN WINDING

AUXILIARY WINDING

OVERLOAD

BLUE

5

5

ORANGE

WHITE

RED

BLACK

4

3

4

3

2

1

2

1

GREEN

WHITE

BLACK

RED

MOTOR

CHAMBER

COVER

CHAMBER

2

1

5

SK2400

Summary of Contents for BA7011

Page 1: ...LL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATESSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY...

Page 2: ... warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval ofManufacturer subjectedtomisuse misapplication neglect alteration accidentoractofGod thathasnotbeeninstalled operatedormaintained inaccordancewithManufacturer sinstallationinstructions thathasbeen exposed to outside substances including but not limited to the fo...

Page 3: ... that float control switches will not hang up on the grinder pump or other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinderinstallationsshouldbecheckedyearlyfordebrisand orbuild up which may interfere with the ON or OFF...

Page 4: ...em installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician AULListed potting kit P N 10 2350 i...

Page 5: ...ectrical shock Do not remove the power supply cord and strain relief or connect conduit directly to pump Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician FIGURE 2 LEAD IDENTIFICATION WIRING DIAGRAM SINGLE PHASE 2 BHP MODEL 7011 SK1367 009048 THREE PHASE MODELS 7011 7012 7013 FIGURE 4 FIGURE 3 L1 START RELAY START CAPACITOR GREEN ...

Page 6: ...d All installations must comply with all applicable electrical and plumbing codes including but not limited to the National Electrical Code local regional and or state plumbing codes etc Indoor Prepackaged System FIGURE 5 SK1695 36 48 60 24 NOMINAL ...

Page 7: ...ly 5 Dig a hole for the basin The basin should be located in a very low trafficareawithin15 ofthepowerdisconnect Theholeshouldbeat least8 largerindiameterthanthebasininordertoleave4 ofbackfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation in...

Page 8: ...GLASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Page 9: ...in the basin s side wall in a 5 hole drilled with a hole saw at a location lining up with the inlet pipe 6 The bottom of the excavation can now be properly backfilled compactedandleveled Setbasininhole Ensuretheremovable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin installation...

Page 10: ...talled Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with adequate submerge...

Page 11: ...the spacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service partsorresurfacedbygrinding Resurfacingisaccomplished by surface grinding both disc and star cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the f...

Page 12: ...ring insulated protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service to the pump prior to removal Grinder pumps contain oil which becomes pressurized and hot under operating conditions Allow 2 1 2 hours after shut down before servicing pump Condition Common Causes A Pump ...

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