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© Copyright 2018 Zoeller

®

 Co. All rights reserved.

Preinstallation Checklist

SEE BELOW FOR LIST OF WARNINGS

CAUTION

SEE BELOW FOR LIST OF CAUTIONS

1.

 Inspect your grinder pump.

  If the unit has been damaged in 

shipment, contact your dealer before installing.  

Do Not

 remove the 

test plug in the cover nor the motor housing.

2.

 Carefully read all literature

 to familiarize yourself with details 

regarding installation and use.  Retain materials for future reference.

1.

 Make sure pump connection contains a ground terminal.

  The 

power cord on all Zoeller Grinder Pumps contains a green conductor 

for grounding to help protect you against the possibility of electric 

shock.

2. 

Make certain the electrical service is within reach of the power 

supply cord

.

3.

 Make sure any panels and branch circuits are equipped

 with 

proper size fuses and circuit breakers.  An independent power circuit 

is recommended, sized according to the National Electrical Code, for 

the current shown on the grinder pump nameplate.

4.

 For your protection, always disconnect the power source to the 

grinder pump before handling.

  All grinder pumps must be properly 

grounded and wired in accordance with the “National Electrical Codes” 

and all local codes and ordinances.

5. Installation of electrical hardware and checking of control panels 

and circuits should be performed by a qualified licensed electrician.

6. Risk of electrical shock - These pumps have not been investigated 

for use in swimming pool areas.

7. Prop65 Warning for California residents:Cancer and reproductive 

Harm- www.P65Warnings.ca.gov.

1.

 Make sure the power source

 is capable of handling the electrical 

requirements of the grinder pump, as indicated on the nameplate.

2.

 A disconnect switch should be installed ahead of the pump.

3. The Grinder pumps are operated by control panels with variable level 

float control switches.  It is the responsibility of the installing party to 

see that float control switches will not hang up on the grinder pump 

or other pit peculiarities and are secured so that the grinder pump 

will shut off.  It is recommended to use rigid pipe and fittings and 

the pit be 24" in diameter for simplex systems and 36" in diameter 

for duplex systems or larger.

4. Grinder installations should be checked yearly for debris and/or build 

up which may interfere with the “ON” or “OFF” positions of variable 

level float control switches.  Repair and service, other than cutter 

assembly maintenance, should be performed by Zoeller Engineered 

Products authorized service stations only.

5. Maximum operating temperature must not exceed 130 °F, 

(54 °C).

6.

 Pump and float switch electrical connections must be 

permanently installed, operational and protected from 

submergence.

7.

 Junction box conduit must be installed with watertight 

connection.  Zoeller junction boxes include a UL Listed potting 

kit for sealing the conduit.  Failure to properly install this sealant 

material could void warranty.

Electrical Data

Amps

KVA

Code

Winding

Resistance

Line-to-Line

Model

BHP

RPM

Voltage

Phase

Hertz

Full Load In Air Shut Off Locked

Rotor

I7011

2

3450

200

1

60

20.0

6.6

12.1

60

H

1.0 / 1.5

E7011

2

3450

230

1

60

17.2

4.0

10.9

56

F

1.3 / 4.0

J7011

2

3450

200

3

60

12.3

3.7

7.7

54

L

1.9

F7011

2

3450

230

3

60

10.8

3.3

6.9

42

K

2.4

G7011

2

3450

460

3

60

5.5

1.6

3.5

21

K

9.7

BA7011

2

3450

575

3

60

4.5

1.0

2.5

11

F

15.3

I7012

2

3450

200

1

60

20.0

6.6

12.1

60

H

1.0 / 1.5

E7012

2

3450

230

1

60

17.2

4.0

10.9

56

F

1.3 / 4.0

J7012

2

3450

200

3

60

12.3

3.7

7.7

54

L

1.9

F7012

2

3450

230

3

60

10.8

3.3

6.9

42

K

2.4

G7012

2

3450

460

3

60

5.5

1.6

3.5

21

K

9.7

BA7012

2

3450

575

3

60

4.5

1.0

2.5

11

F

15.3

I7013

2

3450

200

1

60

20.0

6.6

12.1

60

H

1.0 / 1.5

E7013

2

3450

230

1

60

17.2

4.0

10.9

56

F

1.3 / 4.0

J7013

2

3450

200

2

60

12.3

3.7

7.7

54

L

1.9

F7013

2

3450

230

2

60

10.8

3.3

6.9

42

K

2.4

G7013

2

3450

460

2

60

5.5

1.6

3.5

21

K

9.7

BA7013

2

3450

575

2

60

4.5

1.0

2.5

11

F

15.3

Do not attempt to turn star cutter located 

on bottom of the unit with fingers. Use a 

wrench when checking or removing star cutter.

Summary of Contents for BA7011

Page 1: ...LL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATESSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY...

Page 2: ... warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval ofManufacturer subjectedtomisuse misapplication neglect alteration accidentoractofGod thathasnotbeeninstalled operatedormaintained inaccordancewithManufacturer sinstallationinstructions thathasbeen exposed to outside substances including but not limited to the fo...

Page 3: ... that float control switches will not hang up on the grinder pump or other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinderinstallationsshouldbecheckedyearlyfordebrisand orbuild up which may interfere with the ON or OFF...

Page 4: ...em installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician AULListed potting kit P N 10 2350 i...

Page 5: ...ectrical shock Do not remove the power supply cord and strain relief or connect conduit directly to pump Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician FIGURE 2 LEAD IDENTIFICATION WIRING DIAGRAM SINGLE PHASE 2 BHP MODEL 7011 SK1367 009048 THREE PHASE MODELS 7011 7012 7013 FIGURE 4 FIGURE 3 L1 START RELAY START CAPACITOR GREEN ...

Page 6: ...d All installations must comply with all applicable electrical and plumbing codes including but not limited to the National Electrical Code local regional and or state plumbing codes etc Indoor Prepackaged System FIGURE 5 SK1695 36 48 60 24 NOMINAL ...

Page 7: ...ly 5 Dig a hole for the basin The basin should be located in a very low trafficareawithin15 ofthepowerdisconnect Theholeshouldbeat least8 largerindiameterthanthebasininordertoleave4 ofbackfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation in...

Page 8: ...GLASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Page 9: ...in the basin s side wall in a 5 hole drilled with a hole saw at a location lining up with the inlet pipe 6 The bottom of the excavation can now be properly backfilled compactedandleveled Setbasininhole Ensuretheremovable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin installation...

Page 10: ...talled Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with adequate submerge...

Page 11: ...the spacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service partsorresurfacedbygrinding Resurfacingisaccomplished by surface grinding both disc and star cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the f...

Page 12: ...ring insulated protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service to the pump prior to removal Grinder pumps contain oil which becomes pressurized and hot under operating conditions Allow 2 1 2 hours after shut down before servicing pump Condition Common Causes A Pump ...

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