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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

FIG. 3B.  Models E810, E815 

& Z815 Wiring Diagram

002397

RUN

O.L.

MOTOR

(3)

BLUE

RED

WHITE

BLACK

GREEN

L1

L2

START

(1)

(2)

YELLOW

BLUE

RED

CAPACITOR

(WHITE)

(BLACK)

(BROWN)

All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, 

regional and/or state plumbing codes, etc.

Typical Outdoor Grinder Pumping System Installations

FIG. 4A - PACKAGED SYSTEM WITH

FLEXIBLE HOSE DISCONNECT

ANTI FLOATATION RING

1-1/4" NPT BRASS CHECK VALVE

SHUT-OFF BALL VALVE

FIBERGLASS BASIN

DN32 (1-1/4") FLEXIBLE 

DISCONNECT FITTING

1-1/4" BULK HEAD

DISCHARGE FITTING

SOLID FIBERGLASS

COVER

GROMMET SEAL

DN50 (2") PVC ELECTRICAL PIPE 

DN100 (4") INLET W-SEAL

(FIELD INSTALLED)

DISCHARGE HOSE

HIGH WATER ALARM

(NOT INCLUDED)

WATERTIGHT "QWIK BOX"

(NOT INCLUDED)

DN32 (1-1/4") SCH 80 PVC PIPE

BRASS ANTI-SIPHON VALVE

1-1/4" MALE NPT THREAD X DN32 (1-1/4") SLIP FITTING

1-1/4" MALE NPT THREAD X 
DN32 (1-1/4") SLIP FITTING

3 mm (1/8") 302 STAINLESS

STEEL LIFTING CABLE

30.4 cm (12") MIN. OFF LEVEL

60.9 cm (24")

MINIMUM

MINIMUM

152 cm (60")

122 cm (48")

183 cm (72")

60.9 cm (24")

ALARM FLOAT

PUMP CONTROL FLOAT

FLOAT TREE

SK2540

PIPE SEAL (FIELD INSTALLED)

60.9 cm (24") MIN.

DN100 (4") RUBBER INLET

HIGH WATER ALARM (NOT INCLUDED)

213 cm (84")

183 cm (72")

152 cm (60")

SOLID FIBERGLASS COVER

FIBERGLASS ANTI-FLOTATION FLANGE

DISCHARGE FITTING

1-1/4" BULK HEAD

CHECK VALVE

1-1/4" FEMALE NPT

DISCHARGE PIPE

1-1/4" GALVANIZED

WATERTIGHT "QWIK BOX"

DN50 (2") PVC ELECTRICAL PIPE

DN32 (1-1/4") PVC SLIP X SLIP

FIBERGLASS BASIN

BALL VALVE

PIPE AND FITTINGS

DN32 (1-1/4") PVC SCH 80

FLOAT TREE ASSEMBLY

STEEL LIFTING CABLE

3 mm (1/8") 302 STAINLESS

DN32 (1-1/4") PVC PIPE

3/4" SS GUIDE RAIL PIPES

BRASS ANTI-SIPHON VALVE

244 cm (96")

1-1/4" MALE NPT THREAD

X DN32 (1-1/4") SLIP FITTING

1-1/4" H X 1-1/4" Z-RAIL
DISCONNECT SYSTEM, EPOXY
COATED DUCTILE IRON

2" TO 1-1/4" REDUCER

PUMP CONTROL "ON - OFF" FLOAT

HIGH LEVEL ALARM FLOAT

SK3019

FIG. 4B - PACKAGED SYSTEM WITH

Z-RAIL

® 

DISCONNECT SYSTEM

FIG. 3C.  Models RE810 & RE815 

Wiring Diagram

(932 Replacement Grinder System)

152554

RUN

O.L.

MOTOR

(3)

BLUE

RED

GREEN

START

(1)

(2)

YELLOW

BLUE

RED

CAPACITOR

(WHITE)

(BLACK)

WHITE

BLACK

RED

YELLOW

BLUE

ORANGE

R

RELAY

4

6

0

1

R

2

6

4

5

GE RELAY

(BROWN)

1)

NOTES:

INSULATORS REQUIRED ON GE RELAY TERMINALS 2 & 5;

OMRON RELAY TERMINALS 1 & 4.

Electrical Data, continued

FIG. 3A.  Model 815 CE

 Wiring Diagram

002397

RUN

O.L.

MOTOR

(3)

BLUE

RED

BLUE

BROWN

GREEN/YELLOW

L1

L2

START

(1)

(2)

YELLOW

BLUE

RED

CAPACITOR

(WHITE)

(BLACK)

(BROWN)

Summary of Contents for 810

Page 1: ... serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATESSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS ...

Page 2: ...ld be taken that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and is secured so that the pump will shut off It is recommended to use rigid piping and fittings and the pit be 45 cm 18 or larger in diameter 3 Pump should be checked frequently for debris and or build up which may interfere with the float on or off position Repair and service should be performe...

Page 3: ...Prepackaged Systems Field Assembled Systems are discussed on page 4 4 Zoeller 810 and 815 Grinder Pumps can be retrofitted to existing positive displacement pump installations Applications FIG 1 2 CONSULT FACTORY FOR INTERMITTENT USE ABOVE 73 METERSTOTAL DYNAMIC HEAD MAXIMUM PUMP OUTPUT 80 METERS 0 5 10 PUMP PERFORMANCE CURVE MODEL 815 50 Hz 1 0 1 5 2 0 2 5 3 0 20 30 40 50 60 70 80 0 L sec m hr 3 ...

Page 4: ...emoving the cover Start and run winding resistance can only be measured after removing the cover and checking at the through wall terminals General Information PROGRESSING CAVITY GRINDER PUMP DESCRIPTION 1 Pumps are constructed of class 30 cast iron protected with powder coated epoxy for long life when pumping sewage in submersible applications The cutter assembly is comprised of stainless steel c...

Page 5: ...MP CONTROL FLOAT FLOAT TREE SK2540 PIPE SEAL FIELD INSTALLED 60 9 cm 24 MIN DN100 4 RUBBER INLET HIGH WATER ALARM NOT INCLUDED 213 cm 84 183 cm 72 152 cm 60 SOLID FIBERGLASS COVER FIBERGLASS ANTI FLOTATION FLANGE DISCHARGE FITTING 1 1 4 BULK HEAD CHECK VALVE 1 1 4 FEMALE NPT DISCHARGE PIPE 1 1 4 GALVANIZED WATERTIGHT QWIK BOX DN50 2 PVC ELECTRICAL PIPE DN32 1 1 4 PVC SLIP X SLIP FIBERGLASS BASIN B...

Page 6: ...acket slides into the disconnect fitting 11 Pouring a concrete anchor around system can now be completed Basin should be filled with water when pouring concrete to minimize movement of the system Backfillaroundbasinwithspecifiedmedia Careshouldbeusedtoavoiddamaging componentsorleavingvoidswhenbackfilling RefertoBasininstallationreference guide on more specific requirements 12 Note The progressing ...

Page 7: ...30 kg 67 in lbs Replace star cutter with the correct shims Install washer and torque hex head bolt to 23 kg 71 in lbs 34 kg 75 in lbs apply Loctite 262 thread lock sealant or equal to bolt threads prior to insertion Check running clearance withpumpinverticalpositiontoremoveendplay Clearance must be between 0 178 mm 0 007 and 0 305 mm 0 012 to obtain efficient grinding when pump is put back in serv...

Page 8: ...uld be performed by a Zoeller Pump Company Authorized Service Station only SAFETY PROCEDURES For your protection always disconnect pump and panel from its power source before handling Never enter the basin until it has been properly vented and tested Any person entering a basin should be wearing aharnesswithsafetyropeextendingtothesurfacesothattheycan be pulled out in case of asphyxiation Sewage w...

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