Zoeller 810 Manual Download Page 4

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®

 Co. All rights reserved.

Pump Wiring Instructions

 

  FOR YOUR PROTECTION, ALWAYS DISCONNECT  THE PUMP FROM ITS POWER SOURCE BEFORE HANDLING.

  

 

  

All electrical connections must be wired and grounded in accordance with the National Electrical Code and all applicable  

 

 

 

local codes and ordinances.

  

 

  

Risk of electrical shock, 

Do not remove the power supply cord and strain relief or connect conduit directly to pump.

 

 

 

Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.

254 mm (10") MAX.

127 mm (5") MIN.

FIG. 2.  Pump Control Switch Installation

Use the diagram above to secure the float switch properly and obtain the proper tether to customize the on-off cycle to each application. Note the 

minimum off level shown above.  On prepackaged systems, the tether length is set at 127 mm (5”).

Note: 

Failure to keep within proper tether 

limits may prevent reliable switch operation.

Note: 

Cable must be mounted in horizontal 

position.

Determining Pumping Range

(1" - 25 mm)

Use only as a guide. Due to weight of cable, 

pumping range above horizontal is not 

equal to pumping range below horizontal. 

Ranges are based on testing in nonturbulent 

conditions. Range may vary due to water 

temperature and cord shape. As tether 

length increases, so does the variance of 

the pumping range.

SK305D

SK2651

ALARM FLOAT

PUMP CONTROL

FLOAT TREE

FLOAT

406 mm (16")

MIN. OFF

Electrical Data

Amps

Winding

Resistance

Line-to-Line

Model

kW

RPM

Voltage

Phase

Hertz

Full Load

Shut Off

Locked

Rotor

E810

1.5

1750

230

1

60

7.0

7.0

24.5

2.3 / 2.0*

E815

2.1

1750

230

1

60

10.5

10.5

44.0

1.80 / 1.60*

RE810

1.5

1750

230

1

60

7.0

7.0

24.5

**

RE815

2.1

1750

230

1

60

10.5

10.5

44.0

**

Z815

2.0

1400

230

1

50

8.5

8.5

24.0

2.6 / 2.2

*  Line to line reading from the electrical load will only reflect the run winding resistance. Start winding resistance can only be measured after 

  removing the cover.

**  Start and run winding resistance can only be measured after removing the cover and checking at the through wall terminals.

General Information

PROGRESSING CAVITY

GRINDER PUMP DESCRIPTION

1.  Pumps are constructed of class 30 cast iron protected with powder 

coated  epoxy  for  long  life  when  pumping  sewage  in  submersible 

applications.  The cutter assembly is comprised of stainless steel 

components hardened to a value of 55-60 on the Rockwell C scale; 

a star shaped cutter and a precision ground flat disk.  Cutting action 

takes place with the rotation of the star cutter against the stationary 

cutter plate (see page 7).

2.  The cutter mechanism on the model 810 & 815 is single directional.

3.  Pump motors are single phase.  Single phase motors require a run 

capacitor, which is mounted in the upper cap of the pump.  The units 

have an internal thermal overload.

4.  The 810 & 815 progressing cavity grinder pumps are single seal.

5.  The pressure relief valve provides motor protection under inadvertent 

shut-off head condition.

6.  A progressing cavity grinder pump is an intermittent duty pump designed 

for pumping sanitary sewage. It is not a dewatering or trash pump.

FIELD-ASSEMBLED INSTALLATION

1.  Installation and piping instructions are included with the control panel, 

rail system and basin instructions.  If pump is being retrofitted to an 

existing rail system, accessory parts may be required.  Consult the 

factory and advise make and model of rail system being used.

2.  Refer to the appropriate Indoor/Outdoor prepackaged instructions 

for more information on system installation.

3.  All electrical connections including pump to control box and power 

supply to control panels must comply with the applicable local codes. 

Conduit and panel enclosure openings must have a gas-tight seal. 

Installation of electrical panels and connections should be made by 

a qualified licensed electrician.

4.  A properly sized disconnect switch, supplied by others, shall be 

installed on the service side of the pump and control panel.

Tether Length

127 mm

(5")

254 mm

(10")

Pumping Range

22.9 cm

(9")

34.3 cm

(13.5")

Summary of Contents for 810

Page 1: ... serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATESSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS ...

Page 2: ...ld be taken that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and is secured so that the pump will shut off It is recommended to use rigid piping and fittings and the pit be 45 cm 18 or larger in diameter 3 Pump should be checked frequently for debris and or build up which may interfere with the float on or off position Repair and service should be performe...

Page 3: ...Prepackaged Systems Field Assembled Systems are discussed on page 4 4 Zoeller 810 and 815 Grinder Pumps can be retrofitted to existing positive displacement pump installations Applications FIG 1 2 CONSULT FACTORY FOR INTERMITTENT USE ABOVE 73 METERSTOTAL DYNAMIC HEAD MAXIMUM PUMP OUTPUT 80 METERS 0 5 10 PUMP PERFORMANCE CURVE MODEL 815 50 Hz 1 0 1 5 2 0 2 5 3 0 20 30 40 50 60 70 80 0 L sec m hr 3 ...

Page 4: ...emoving the cover Start and run winding resistance can only be measured after removing the cover and checking at the through wall terminals General Information PROGRESSING CAVITY GRINDER PUMP DESCRIPTION 1 Pumps are constructed of class 30 cast iron protected with powder coated epoxy for long life when pumping sewage in submersible applications The cutter assembly is comprised of stainless steel c...

Page 5: ...MP CONTROL FLOAT FLOAT TREE SK2540 PIPE SEAL FIELD INSTALLED 60 9 cm 24 MIN DN100 4 RUBBER INLET HIGH WATER ALARM NOT INCLUDED 213 cm 84 183 cm 72 152 cm 60 SOLID FIBERGLASS COVER FIBERGLASS ANTI FLOTATION FLANGE DISCHARGE FITTING 1 1 4 BULK HEAD CHECK VALVE 1 1 4 FEMALE NPT DISCHARGE PIPE 1 1 4 GALVANIZED WATERTIGHT QWIK BOX DN50 2 PVC ELECTRICAL PIPE DN32 1 1 4 PVC SLIP X SLIP FIBERGLASS BASIN B...

Page 6: ...acket slides into the disconnect fitting 11 Pouring a concrete anchor around system can now be completed Basin should be filled with water when pouring concrete to minimize movement of the system Backfillaroundbasinwithspecifiedmedia Careshouldbeusedtoavoiddamaging componentsorleavingvoidswhenbackfilling RefertoBasininstallationreference guide on more specific requirements 12 Note The progressing ...

Page 7: ...30 kg 67 in lbs Replace star cutter with the correct shims Install washer and torque hex head bolt to 23 kg 71 in lbs 34 kg 75 in lbs apply Loctite 262 thread lock sealant or equal to bolt threads prior to insertion Check running clearance withpumpinverticalpositiontoremoveendplay Clearance must be between 0 178 mm 0 007 and 0 305 mm 0 012 to obtain efficient grinding when pump is put back in serv...

Page 8: ...uld be performed by a Zoeller Pump Company Authorized Service Station only SAFETY PROCEDURES For your protection always disconnect pump and panel from its power source before handling Never enter the basin until it has been properly vented and tested Any person entering a basin should be wearing aharnesswithsafetyropeextendingtothesurfacesothattheycan be pulled out in case of asphyxiation Sewage w...

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