Zoeller 810 Manual Download Page 2

2

© Copyright 2017 Zoeller

®

 Co. All rights reserved.

Limited Warranty

Preinstallation Checklist

The warranty set out in the paragraph above is in lieu of all other warranties expressed 

or implied; and we do not authorize any representative or other person to assume for us 

any other liability in connection with our products.

Contact Manufacturer at 3649 Cane Run Road, Louisville, Kentucky  40211 USA, Attention: 

Customer Support Department to obtain any needed repair or replacement of part(s) or 

additional information pertaining to our warranty.

MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, 

CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED 

OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR A 

PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO 

THE DURATION OF THE EXPRESSED WARRANTY.

Some jurisdictions do not allow limitations on the duration of an implied warranty, so the 

above limitation may not apply to you. Some jurisdictions do not allow the exclusion or 

limitation of incidental or consequential damages, so the above limitation or exclusion 

may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which 

vary from jurisdiction to jurisdiction.

Manufacturer warrants, to the purchaser and subsequent owner during the warranty period, 

every new product to be free from defects in material and workmanship under normal use and 

service, when properly used and maintained, for a period of one year from date of purchase 

by the end user, or 18 months from date of original manufacture of the product, whichever 

comes first.  Parts that fail within the warranty period, one year from date of purchase by 

the end user, or 18 months from the date of original manufacture of the product, whichever 

comes first, that inspections determine to be defective in material or workmanship, will be 

repaired, replaced or remanufactured at Manufacturer's option, provided however, that 

by so doing we will not be obligated to replace an entire assembly, the entire mechanism 

or the complete unit.  No allowance will be made for shipping charges, damages, labor or 

other charges that may occur due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any material or product 

that has been disassembled without prior approval of Manufacturer, subjected to misuse, 

misapplication, neglect, alteration, accident or uncontrollable act of nature; that has not 

been installed, operated or maintained in accordance with Manufacturer's installation 

instructions; that has been exposed to outside substances including but not limited to 

the following:  sand, gravel, cement, mud, tar, hydrocarbons, hydrocarbon derivatives 

(oil, gasoline, solvents, etc.), or other abrasive or corrosive substances, wash towels, 

feminine sanitary products, or any other abusive entity, etc. in all pumping applications.  

1.   Inspect your pump.

 Occasionally, products are damaged during shipment.  If the 

unit is damaged, contact your dealer before using. 

DO NOT 

remove the test plugs 

in the cover nor the motor housing.

2.   Carefully read the literature

 provided to familiarize yourself with specific details 

regarding installation and use. These materials should be retained for future reference.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

  1.  Check to be sure your power source is capable of handling the voltage requirements 

of the motor, as indicated on the pump name plate.

  2.  The installation of variable level float switches is the responsibility of the installing 

party, and care should be taken that the tethered float  switch will not hang up on the 

pump apparatus or pit peculiarities and is secured so that the pump will shut off.  It is 

recommended to use rigid piping and fittings and the pit be 45 cm (18") or larger in 

diameter.

  3.  Pump should be checked frequently for debris and/or build up which may interfere 

with the float “on” or “off” position. Repair and service should be performed by an 

Authorized Zoeller Service Station only.

  4.  Maximum operating temperature of pumped liquid for standard model pumps must 

not exceed 54 °C (130 °F) for 60Hz units, 40 °C (104 °F) for 50Hz units.

  5.  Do not operate a pump in an application where the Total Dynamic Head is less than 

the minimum Total Dynamic Head listed on the Pump Performance Curves.

   6.  For health reasons, do not unplug, turn off, or disable pump and use pump tank system 

as a way to fill up a sink or laundry tray, etc. 

 

1.

 

To reduce the risk of electrical shock, a properly grounded receptacle or control box 

must be installed in accordance with the governing codes.  Never remove ground 

pin from plug.

 

  2.  Make certain that the receptacle or control box is within reach of the pump’s power 

supply cord.  DO NOT USE AN EXTENSION CORD. Extension cords that are too 

long or too light do not deliver sufficient voltage to the pump motor, and they could 

present a safety hazard if the insulation were to become damaged or the connection 

end were to fall into a damp or wet area.

  3.   Make sure the pump's electrical supply circuit is equipped with fuses or circuit breakers 

of proper capacity.   A separate branch circuit is recommended, sized according to the 

governing electrical codes for the current shown on the pump name plate. The pump 

shall be supplied through a residual current device (RCD) having a rated residual 

operating current not exceeding 30mA.

  4.  

Testing for ground.

   As a safety measure, each electrical outlet should be checked 

for ground using a circuit analyzer which will indicate if the power, neutral and ground 

wires are correctly connected to your outlet.  If they are not, call a qualified, licensed 

electrician.

  5.  FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER 

SOURCE BEFORE HANDLING.  If pump is wired direct, de-energize the circuit 

at the control box.  Wear insulated protective shoes and do not stand in water.  

Pumps equipped with a grounded plug are designed to help protect against electrical 

shock.  DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN. 

   6.  Installation and servicing of the pump's electrical circuits and hardware should only 

be performed by a qualified, licensed electrician.

  7.  Installation and maintenance of this appliance is not intended for persons (including 

children) with reduced physical, sensory or mental capabilities, or lack of experience 

or knowledge, unless they have been given supervision or instruction concerning use 

of the appliance by a person responsible for their safety.

 8. 

Risk of electrical shock.

  Do not remove power supply cord and strain relief or connect 

conduit directly to the pump.  If the supply cable is damaged, it must be replaced by 

an authorized Zoeller Representative.

  9.  Pump contains oil which becomes pressurized and hot when operating.  Allow 2-1/2 

hours after disconnecting before attempting service.

 10.  Pump is not intended for potable water due to possible contamination by oil contained 

in the pump.

 11. 

Risk of electric shock.

  These pumps have not been investigated for use in swimming 

pools and marine areas.

NOTE: Pumps with the UL mark and the US mark are tested to UL standard UL778.  

CSA-certified pumps are certified to CSA standard C22.2 No. 108.

In instances where property damages are incurred as a result of an alleged product failure, the property 

owner must retain possession of the product for investigation purpose.  

Summary of Contents for 810

Page 1: ... serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATESSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS ...

Page 2: ...ld be taken that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and is secured so that the pump will shut off It is recommended to use rigid piping and fittings and the pit be 45 cm 18 or larger in diameter 3 Pump should be checked frequently for debris and or build up which may interfere with the float on or off position Repair and service should be performe...

Page 3: ...Prepackaged Systems Field Assembled Systems are discussed on page 4 4 Zoeller 810 and 815 Grinder Pumps can be retrofitted to existing positive displacement pump installations Applications FIG 1 2 CONSULT FACTORY FOR INTERMITTENT USE ABOVE 73 METERSTOTAL DYNAMIC HEAD MAXIMUM PUMP OUTPUT 80 METERS 0 5 10 PUMP PERFORMANCE CURVE MODEL 815 50 Hz 1 0 1 5 2 0 2 5 3 0 20 30 40 50 60 70 80 0 L sec m hr 3 ...

Page 4: ...emoving the cover Start and run winding resistance can only be measured after removing the cover and checking at the through wall terminals General Information PROGRESSING CAVITY GRINDER PUMP DESCRIPTION 1 Pumps are constructed of class 30 cast iron protected with powder coated epoxy for long life when pumping sewage in submersible applications The cutter assembly is comprised of stainless steel c...

Page 5: ...MP CONTROL FLOAT FLOAT TREE SK2540 PIPE SEAL FIELD INSTALLED 60 9 cm 24 MIN DN100 4 RUBBER INLET HIGH WATER ALARM NOT INCLUDED 213 cm 84 183 cm 72 152 cm 60 SOLID FIBERGLASS COVER FIBERGLASS ANTI FLOTATION FLANGE DISCHARGE FITTING 1 1 4 BULK HEAD CHECK VALVE 1 1 4 FEMALE NPT DISCHARGE PIPE 1 1 4 GALVANIZED WATERTIGHT QWIK BOX DN50 2 PVC ELECTRICAL PIPE DN32 1 1 4 PVC SLIP X SLIP FIBERGLASS BASIN B...

Page 6: ...acket slides into the disconnect fitting 11 Pouring a concrete anchor around system can now be completed Basin should be filled with water when pouring concrete to minimize movement of the system Backfillaroundbasinwithspecifiedmedia Careshouldbeusedtoavoiddamaging componentsorleavingvoidswhenbackfilling RefertoBasininstallationreference guide on more specific requirements 12 Note The progressing ...

Page 7: ...30 kg 67 in lbs Replace star cutter with the correct shims Install washer and torque hex head bolt to 23 kg 71 in lbs 34 kg 75 in lbs apply Loctite 262 thread lock sealant or equal to bolt threads prior to insertion Check running clearance withpumpinverticalpositiontoremoveendplay Clearance must be between 0 178 mm 0 007 and 0 305 mm 0 012 to obtain efficient grinding when pump is put back in serv...

Page 8: ...uld be performed by a Zoeller Pump Company Authorized Service Station only SAFETY PROCEDURES For your protection always disconnect pump and panel from its power source before handling Never enter the basin until it has been properly vented and tested Any person entering a basin should be wearing aharnesswithsafetyropeextendingtothesurfacesothattheycan be pulled out in case of asphyxiation Sewage w...

Reviews: