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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

Service Checklist

  

  Electrical precautions. Before servicing a grinder pump, always shut off the main power circuit. Make sure you are wearing 

insulated protective sole shoes and not standing in water. Under flooded conditions, contact your local electric company or a qualified 

licensed electrician for disconnecting electrical service to the pump prior to removal.

 

 

  Grinder pumps contain oil which becomes pressurized and hot under operating conditions. Allow 2½ hours after shut down 

before servicing pump.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our web site:

zoellerpumps.com

Condition

Common Causes

A.  Pump will not start or run. 

Blown panel or circuit breaker fuse, low voltage, thermal overload open, defective capacitor 

circuit, cutter clogged, damaged hydraulic stator or rotor, float switch held down or defective, 

incorrect wiring in control panel, water in cap assembly, check valve not installed or 

malfunctioning.

B.  Motor overheats and trips on overload.

Incorrect voltage, hydraulic rotor or cutter blocked, negative head (discharge lower than intake 

of pump). Defective “off” float.  Pump runs continuously at low water level. Low oil level in motor 

shell. Pump running at shut-off head, check valve not installed or malfunctioning.

C.  Pump will not shut off.

Debris under float assembly, defective switch, incoming sewage exceeds capacity of pump.

D.  Pump operates but delivers little or no water.

Intake clogged with grease or sludge, damaged hydraulic stator or rotor, low or incorrect voltage, 

clogged discharge line, operating near shut-off head.

E.  Pump starts and stops too often.

Check valve stuck open or defective. Sump pit too small to handle incoming sewage. Level 

control out of adjustment. Thermal overload tripping.

F.  Large red flashing light comes on at control box.

High water in pit. Check pump for clogging, or overload trip.

G.  Grease and solids accumulate in pit around pump.

Break up solids and run pump with water running into the pit. Allow level to lower to the pump 

intake.  Continue until solids are cleared from the pit. Do not drain kitchen grease down the sink.

Summary of Contents for 810 Series

Page 1: ...mited Warranty Checklist and Application 2 3 General Information 3 Pump Wiring Instructions 4 Typical Outdoor Prepackaged System 5 Installation and Operation Instructions 6 Maintenance 7 Service Checklist 8 FM2458 0117 Supersedes 1215 NOTICE TO INSTALLER Instructions must remain with installation Product information presented here reflects conditions at time of publication Consult factory regardin...

Page 2: ...otect you against the possibility of electric shock 2 Make certain the electrical service is within reach of the power supply cord 3 Make sure any panels and branch circuits are equipped with proper size fuses and circuit breakers An independent power circuit is recommended sized according to the National Electrical Code for the current shown on the grinder pump nameplate 4 For your protection alw...

Page 3: ...rogressingcavitygrinderpumpisanintermittentdutypumpdesigned for pumping sanitary sewage It is not a dewatering or trash pump FIELD ASSEMBLED INSTALLATION 1 Installation and piping instructions are included with the control panel rail system and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of...

Page 4: ...range below horizontal Ranges are based on testing in nonturbulent conditions Range may vary due to watertemperatureandcordshape As tether length increases so does the variance of the pumping range Tether Length inches 5 10 Pumping Range GPM 9 13 5 min max SK305D SK2651 ALARM FLOAT PUMP CONTROL FLOAT TREE FLOAT 406 mm 16 MIN OFF Electrical Data Amps KVA Code Winding Resistance Line to Line Model B...

Page 5: ...CTRICAL PIPE SK2540 SK2533 6 5 8 143 mm 8 3 8 213 mm 5 1 4 133 mm 4 3 8 111 mm 10 1 2 267 mm DIA 22 3 8 568 mm 4 103 mm FIGURE 5 1 1 4 NPT ANTI SIPHON VALVE 1 1 4 NPT CHECK VALVE DISCONNECT 1 1 4 SHUT OFF VALVE HOME OWNER JWA CURB VALVE BOX CHECK VALVE SHUT OFF VALVE MAIN OPTIONAL LOCATION 1 1 4 NPT ANTI SIPHON VALVE POSITIVE DISPLACEMENT GRINDER PUMP 1 1 4 DISCHARGE LINE FIGURE 5A SK2810 1 25 BAL...

Page 6: ...1 Review the drawing in Fig 4 on page 5 and the actual system to become familiar with the components in the packaged grinder pump system Review where the unit will be installed Determine where the power feed inlet pipe and discharge pipe will be located 2 Remove the unit from packing Prepackaged outdoor systems are preassembled at the Zoeller Company and require a minimum of field assembly work Fl...

Page 7: ...ted and replace disc and retainer screws Torque to 63 67 in lbs Replace cutter with the correct shims Install washer and torque hex head bolt to 71 75 in lbs apply Loctite 262 thread lock sealant or equal to bolt threads prior to insertion Check running clearance with pump in vertical position to remove end play Clearance must be between 0 007 and 0 012 to obtain efficient grinding when pump is pu...

Page 8: ...er in cap assembly check valve not installed or malfunctioning B Motor overheats and trips on overload Incorrect voltage hydraulic rotor or cutter blocked negative head discharge lower than intake of pump Defective off float Pump runs continuously at low water level Low oil level in motor shell Pump running at shut off head check valve not installed or malfunctioning C Pump will not shut off Debri...

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