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Zoeller 810 Series, Owner'S Manual, Page: 5 / 8

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Zoeller 810 Series Owner'S Manual Download Page 5

5

© Copyright 2017 Zoeller

®

 Co. All rights reserved.

All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, 

regional and/or state plumbing codes, etc.

Typical Outdoor Grinder Pumping System Installations

FIGURE 4A - PACKAGED SYSTEM WITH

FLEXIBLE HOSE DISCONNECT

24" (60.9 cm)

MINIMUM

ANTI FLOATATION RING

1-1/4" NPT BRASS CHECK VALVE

SHUT-OFF BALL VALVE

ALARM FLOAT

PUMP CONTROL FLOAT

12" (30.4 cm) MIN. OFF LEVEL

FIBERGLASS BASIN

1/8" (3 mm) 302 STAINLESS

STEEL LIFTING CABLE

1-1/4" FLEXIBLE 

DISCONNECT FITTING

1-1/4" BULK HEAD

DISCHARGE FITTING

24" (60.9 cm)

SOLID FIBERGLASS

COVER

GROMMET SEAL

4" INLET W-SEAL

(FIELD INSTALLED)

MINIMUM

60" (152 cm)

DISCHARGE HOSE

HIGH WATER ALARM

(NOT INCLUDED)

WATERTIGHT "QWIK BOX"

(NOT INCLUDED)

FLOAT TREE

48" (122 cm)

72" (183 cm)

1-1/4" SCH 80 PVC PIPE

BRASS ANTI-SIPHON VALVE

1-1/4" MALE NPT THREAD X SLIP FITTING

1-1/4" MALE NPT THREAD X 
SLIP FITTING

2" PVC ELECTRICAL PIPE 

SK2540

SK2533

6-5/8” (143 mm)

8-3/8”

(213 mm) 

5-1/4”

(133 mm)

4-3/8”

(111 mm)

10-1/2”
(267 mm)
DIA.

22-3/8” (568 mm)

4” (103 mm)

FIGURE 5

1 1/4" NPT

ANTI-SIPHON

VALVE

1 1/4" NPT CHECK VALVE

DISCONNECT

1 1/4" SHUT OFF VALVE

(HOME OWNER)

(JWA)

CURB/VALVE

BOX

CHECK VALVE

SHUT OFF

VALVE

MAIN

OPTIONAL LOCATION

1 1/4" NPT ANTI-SIPHON

VALVE

POSITIVE DISPLACEMENT

GRINDER PUMP

1 1/4" DISCHARGE LINE

FIGURE 5A

SK2810

          1

.25  

       BALL  

      

VAL

VE 

SILENCE

INPUT 1

POWER

PIPE SEAL

24" MIN.

4" RUBBER INLET

84"  33-1594-36"D

(FIELD INSTALLED)

72"  33-1597-24"D

60"  33-1598-24"D

ANTI-FLOTATION 

FIBERGLASS

DISCHARGE FITTING

1-1/4" BULK HEAD

ALARM FLOAT

VALVE

1-1/4" BRASS CHECK

DISCHARGE PIPE

1-1/4" GALVANIZED

HIGH LEVEL

1-1/4" BRASS BALL VALVE

FIBERGLASS BASIN

"ON - OFF" FLOAT

PUMP CONTROL

PIPE AND FITTINGS

1-1/4" PVC SCH 80

FLOAT TREE ASSEMBLY 

STEEL LIFTING CABLE

1/8" 302 STAINLESS

1-1/4" PVC PIPE

FLANGE

3/4" GALV GUIDE RAIL

BRASS ANTI-SIPHON VALVE

96"  33-1596-36"D

1-1/4" H X 1-1/4" Z-RAIL
DISCONNECT SYSTEM, EPOXY
COATED DUCTILE IRON

2" TO 1-1/4" REDUCER

HIGH WATER ALARM 
OR SIMPLEX CONTROL PANEL 
(FIELD INSTALLED)

R

LOUISVILLE, KY

SOLID FIBERGLASS COVER

SK3091

FIGURE 4B - PACKAGED SYSTEM WITH

Z-RAIL

®

 DISCONNECT SYSTEM

Summary of Contents for 810 Series

Page 1: ...mited Warranty Checklist and Application 2 3 General Information 3 Pump Wiring Instructions 4 Typical Outdoor Prepackaged System 5 Installation and Operation Instructions 6 Maintenance 7 Service Checklist 8 FM2458 0117 Supersedes 1215 NOTICE TO INSTALLER Instructions must remain with installation Product information presented here reflects conditions at time of publication Consult factory regardin...

Page 2: ...otect you against the possibility of electric shock 2 Make certain the electrical service is within reach of the power supply cord 3 Make sure any panels and branch circuits are equipped with proper size fuses and circuit breakers An independent power circuit is recommended sized according to the National Electrical Code for the current shown on the grinder pump nameplate 4 For your protection alw...

Page 3: ...rogressingcavitygrinderpumpisanintermittentdutypumpdesigned for pumping sanitary sewage It is not a dewatering or trash pump FIELD ASSEMBLED INSTALLATION 1 Installation and piping instructions are included with the control panel rail system and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of...

Page 4: ...range below horizontal Ranges are based on testing in nonturbulent conditions Range may vary due to watertemperatureandcordshape As tether length increases so does the variance of the pumping range Tether Length inches 5 10 Pumping Range GPM 9 13 5 min max SK305D SK2651 ALARM FLOAT PUMP CONTROL FLOAT TREE FLOAT 406 mm 16 MIN OFF Electrical Data Amps KVA Code Winding Resistance Line to Line Model B...

Page 5: ...CTRICAL PIPE SK2540 SK2533 6 5 8 143 mm 8 3 8 213 mm 5 1 4 133 mm 4 3 8 111 mm 10 1 2 267 mm DIA 22 3 8 568 mm 4 103 mm FIGURE 5 1 1 4 NPT ANTI SIPHON VALVE 1 1 4 NPT CHECK VALVE DISCONNECT 1 1 4 SHUT OFF VALVE HOME OWNER JWA CURB VALVE BOX CHECK VALVE SHUT OFF VALVE MAIN OPTIONAL LOCATION 1 1 4 NPT ANTI SIPHON VALVE POSITIVE DISPLACEMENT GRINDER PUMP 1 1 4 DISCHARGE LINE FIGURE 5A SK2810 1 25 BAL...

Page 6: ...1 Review the drawing in Fig 4 on page 5 and the actual system to become familiar with the components in the packaged grinder pump system Review where the unit will be installed Determine where the power feed inlet pipe and discharge pipe will be located 2 Remove the unit from packing Prepackaged outdoor systems are preassembled at the Zoeller Company and require a minimum of field assembly work Fl...

Page 7: ...ted and replace disc and retainer screws Torque to 63 67 in lbs Replace cutter with the correct shims Install washer and torque hex head bolt to 71 75 in lbs apply Loctite 262 thread lock sealant or equal to bolt threads prior to insertion Check running clearance with pump in vertical position to remove end play Clearance must be between 0 007 and 0 012 to obtain efficient grinding when pump is pu...

Page 8: ...er in cap assembly check valve not installed or malfunctioning B Motor overheats and trips on overload Incorrect voltage hydraulic rotor or cutter blocked negative head discharge lower than intake of pump Defective off float Pump runs continuously at low water level Low oil level in motor shell Pump running at shut off head check valve not installed or malfunctioning C Pump will not shut off Debri...

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