6
T3
T2
T1
L3
L2
L1
POWER CABLE
(N/C)
THERMAL SENSOR
330K OHMS RESISTANCE
SEAL FAILURE PROBES
3 PHASE MOTOR
PANEL.
INDUCTION CIRCUIT IN THE CONTROL
LEADS MUST BE CONNECTED TO
SEAL FAILURE MOISTURE SENSOR
STARTER COIL
CONNECTED IN SERIES WITH
RECOMMENDED THERMAL SENSOR
3ø VAC
SENSOR CABLE
BLACK
WHITE
ORANGE
RED
GREEN
230 VAC 1ø
FROM CONTACTOR
RELAY
START
1
2
5
BLACK
CAPACITORS
START
RUN CAPACITOR
WHITE
BLACK
RED
WHITE
MAIN
PUMP
START
4
5
1
L1
L2
C-1
C-2
C-3
GREEN
© Copyright 2015 Zoeller
®
Co. All rights reserved.
Three Phase Installation
Three phase pumps are nonautomatic. To operate automatically, a control panel
is required. Follow the instructions provided with the panel to wire the system.
Before installing a pump, check the pump rotation to insure that wiring has been
connected properly to power source, and that the green lead of power cord (See
wiring diagram), is connected to a valid ground, Momentarily energize the pump,
observing the directions of kick back due to starting torque. Rotation is correct
if kick back is in the opposite direction of rotation arrow on the pump casing.
If rotation is not correct, switching of any two power leads other than ground,
should provide the proper rotation.
The above wiring diagram shows a typical hookup for a 230 volt, 3 phase pump,
two variable level float switches, and a magnetic starter. It is not intended that
this diagram cover all applications. See wiring diagram supplied with specific
electrical controllers and panels.
NOTE 1: Optional sensor cable includes 5 leads; 2 leads for thermal sensor, 2
leads for moisture sensor, and a green ground lead. If one sensor only is specified,
both sensors are provided and must be hooked up to validate warranty. The
sensors must be specified at time of initial pump order and are not available
for field installation. Sensor wire colors are as shown.
TYPICAL 3-PHASE WIRING DIAGRAM
Refer to Sensor and Control Panel sections on page 5.
ZEPA0036
ZEPA0038E
Single Phase Installation
All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately
or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.
Single phase models are nonautomatic. To operate automatically a control panel must be added to the power circuit. Follow the instructions provided with the panel.
ZEPA0041
ZEPA0040
WIRING DIAGRAM
1
2
5
L2
T2
T1
L1
RELAY
START
MOTOR
BLACK
START CAPACITORS
WHITE
230 VAC 1Ø
RUN CAPACITOR
4
WHITE
RED
BLACK
PUMP
START
5
MAIN
1
C-1
C-2
C-3
GREEN
(460-552MF, 125 VOLTS)
(30MF, 440 VOLTS)
COMPONENT LAYOUT
WIRING DIAGRAM
ZEPA0043
COMPONENT LAYOUT
ZEPA0042
5 BHP MODEL 6220
7½ BHP MODEL 6221
C-4
MAIN
START
PUMP
RED
BLACK
C-3
RUN CAPACITORS
C-1
C-2
START
CAPACITORS
BLACK
5
2
1
5 1
4
START
RELAY
FROM CONTACTOR
230 VAC 1ø
WHITE
L1
L2
WHITE
GREEN
WHITE
START CAPACITORS
RUN CAPACITORS
RELAY
START
C-1
C-2
C-4
C-3
4
230 VAC 1Ø
BLACK
RED
WHITE
PUMP
MAIN
START
BLACK
L1
T1
T2
L2
1
5
2
5
1
GREEN
(20MF, 370 VOLTS)
(590-708MF, 110-125 VOLTS)
OL
OL
OL
STARTER
MAGNETIC
IS REQUIRED
CIRCUIT TRANSFORMER
3 PHASE A CONTROL
NOTE - FOR 460 VOLT
FLOAT SWITCH
"OFF"
FLOAT SWITCH
"ON"
L3
L2
L1
2
3
MOTOR
PUMP
T3
T2
T1
OL
M
230 VOLTS, 60 HZ., 3 PH
TYPICAL WIRING DIAGRAM
NOTES:
1. “◊” DENOTES A TERMINAL ON
MOTOR START RELAY ASSEMBLY.
2. “Ο” DENOTES MOTOR TERMINAL.
3. MOTOR EQUIPPED WITH MOISTURE
PROBES AND THERMAL SENSORS.
REFER TO 3 PHASE WIRING DIAGRAM
BELOW.
NOTES:
1. “◊” DENOTES A TERMINAL ON
MOTOR START RELAY ASSEMBLY.
2. “Ο” DENOTES MOTOR TERMINAL.
3. MOTOR EQUIPPED WITH MOISTURE
PROBES AND THERMAL SENSORS.
REFER TO 3 PHASE WIRING DIAGRAM
BELOW.
