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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

All installations must comply with all applicable electrical and plumbing codes, including, but not limited to, National Electrical Code, 

local, regional, and/or state plumbing codes, etc.

TYPICAL OUTDOOR CONCRETE BASIN WITH VALVE BOX AND HINGED ACCESS COVERS

Typical Sewage/Waste Pumping System Installation

7

4

4

7

3

16

1

10

6

12

9

6

13

2

10

14

15

8

11

LOUISVILLE, KY

.

XXXXXX-X

ZEPA0071

  (1)   Electrical wiring and protection must be in accordance with the 

National Electrical Code, and any other applicable state and local 

electrical requirements.

  (2)   Install proper full flow check and shut-off valve.

  (3)   Install proper controls. (Outdoor panels require NEMA 3R or 4X 

enclosure)

  (4)   All installations require a basin cover to prevent debris from falling 

into the basin and to prevent accidental injury.

  (5)   Gas tight seals are required in all indoor sewage installations 

to contain gases and odors.

  (6)   When check valve is installed, drill a 3/16” diameter hole in 

the discharge pipe below the check valve even with the top of 

the pump. NOTE: The hole must be below the basin cover and 

cleaned periodically. Water stream will be visible from this hole 

during pump run periods. Also a vent hole is drilled in the pump 

housing. Be sure that this hole is cleared during any servicing.

  (7)   Vent gases and odors to the atmosphere through vent pipe per 

Local and State codes.

  (8)   Secure power cord to avoid entanglement with variable level float 

switch mechanism.

  (9)   Do not reduce pump discharge pipe below 4” IPS size.

  (10)   Basin must be in accordance with all applicable codes

 

  and specifications. Basin must be sized to allow a minimum 3 

minute lapse time between starts.

  (11)   Pump must be level and the tethered variable level float switch 

must be free and not hang up on pump or pit peculiarities.

 (12) If a rail system is used, discharge elbow must be firmly anchored 

to the bottom of basin. In fiberglass basin, the bottom will need 

to be reinforced if the discharge elbow is used.

 (13) If a rail system is used, the guide rails are 2” schedule 40 pipe 

for flanged horizontal discharge units. Brass, stainless steel or 

galvanized steel is recommended.

  (14)   Install ring and cable for lifting pump from pit.

  (15)   Basin must be clean and free of debris after installation.

  (16)  Cords must be properly sealed to prevent moisture and gases 

from entering the control panel. 

Summary of Contents for 62 HD Series

Page 1: ...y during installation Reference ZM2354 for repair manual on 62HDSeriesPumps Shouldfurtherassistancebenecessaryplease call our Technical Support Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 3 Electrical Data 3 Typical Dewatering Installation 4 Typical Sewage Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenanc...

Page 2: ...and you may also have other rights which vary from state to state Zoeller Engineered Products neither assumes nor authorizes any person or company to assume for it any other obligation in connection with the sale of its equipment Any enlargement or modification of this warranty by any other party is their sole responsibility No other warranties expressed or implied including implied warranties of ...

Page 3: ...st be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Water stream will be visible from this hole during pump run periods This vent hole should be checkedperiodicallyforcloggingandcleanedasnecessary Trappedairiscaused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These surges can cause severe damage to check...

Page 4: ...st be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do n...

Page 5: ...ture indicator light is activated the lower seal has allowed leakage of water into the lower oil filled seal cavity The pump should be serviced within 30 days to avoid damage to the motor and bearings 4 Oil in the motor housing and lower seal cavity must be checked when pump is serviced If oil from the motor housing contains water or other contamination both seals should be replaced during mainten...

Page 6: ...t be specified at time of initial pump order and are not available for field installation Sensor wire colors are as shown TYPICAL 3 PHASE WIRING DIAGRAM Refer to Sensor and Control Panel sections on page 5 ZEPA0036 ZEPA0038E Single Phase Installation All single phase models require start capacitor run capacitor and relay in the circuit to start and operate properly These components can be purchase...

Page 7: ...han six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every three months If the pit is to remain wet the pump should be removed and stored as noted above Panels The panel should have all openings sealed to prevent moisture and dust from entering the enclosure Prior to restar...

Page 8: ...verheats and trips overload or blows fuse Incorrect Voltage Unbalanced power source Incorrect motor rotation Negative or low head Excessive water temperature Impeller or seal mechanically bound Capacitor or relay Motor shorted Lost one line in a Three Phase unit C Pumps starts and stops too often Check valve stuck open Level controls out of adjustment Temperature sensor tripping Thermal overload s...

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