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© Copyright 2014 Zoeller

®

 Co. All rights reserved.

LIMITED WARRANTY

Manufacturer warrants, to the purchaser and subsequent owner during the 

warranty period, every new product to be free from defects in material and 

workmanship under normal use and service, when properly used and maintained, 

for a period of one year from date of purchase by the end user, or 18 months 

from date of original manufacture of the product, whichever comes first.  Parts 

that fail within the warranty period, one year from date of purchase by the 

end user, or 18 months from the date of original manufacture of the product, 

whichever comes first, that inspections determine to be defective in material or 

workmanship, will be repaired, replaced or remanufactured at Manufacturer's 

option, provided however, that by so doing we will not be obligated to replace 

an entire assembly, the entire mechanism or the complete unit.  No allowance 

will be made for shipping charges, damages, labor or other charges that may 

occur due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any material 

or product that has been disassembled without prior approval of Manufacturer, 

subjected to misuse, misapplication, neglect, alteration, accident or act of 

nature; that has not been installed, operated or maintained in accordance 

with Manufacturer's installation instructions; that has been exposed to outside 

substances including but not limited to the following:  sand, gravel, cement, mud, 

tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other 

abrasive or corrosive substances, etc. in all pumping applications.  The warranty 

set out in the paragraph above is in lieu of all other warranties expressed or 

implied; and we do not authorize any representative or other person to assume 

for us any other liability in connection with our products.

Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky  40211, 

Attention: Customer Support Department to obtain any needed repair or 

replacement of part(s) or additional information pertaining to our warranty.

MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, 

CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF 

EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY 

OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY 

SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.

Some states do not allow limitations on the duration of an implied warranty, 

so the above limitation may not apply to you. Some states do not allow the 

exclusion or limitation of incidental or consequential damages, so the above 

limitation or exclusion may not apply to you.

This warranty gives you specific legal rights and you may also have other rights 

which vary from state to state.

PREINSTALLATION INFORMATION

 1.  Check to be sure your power source is capable of handling the voltage 

requirements of the motor, as indicated on the pump nameplate. 

 2.  The float switches must be connected to an intrinsically safe circuit in the 

control panel. The installation of float switches is the responsibility of the 

installing party and care should be taken that the tethered float switch will 

not hang up on the pump apparatus or pit peculiarities and is secured so 

that the pump will shut off.  It is recommended that rigid piping and fittings 

be used and the pit be 36" or larger in diameter.

  3.   INFORMATION - VENT HOLE PURPOSE. It is necessary that all submersible 

pumps capable of handling various sizes of solid waste be of the bottom 

intake design to reduce clogging and seal failures. If a check valve is 

incorporated in the installation, a vent hole (approx. 3/16") must be drilled 

in the discharge pipe below the check valve and pit cover to purge the unit 

of trapped air. Water stream will be visible from this hole during pump run 

periods. This vent hole should be checked periodically for clogging and 

cleaned as necessary. Trapped air is caused by agitation and/or a dry basin. 

 4.   Water hammer creates momentary high pressure surges. These surges can 

cause severe damage to check valves and the piping system. Consideration 

for water hammer must be included in the piping system design. Reference 

ASPE Data Book, Chapter 2.33. Some systems may require external spring 

or lever weighted check valves or other engineered solutions.

 5.  Three phase pumps must be connected for proper rotation, which is 

counterclockwise looking into impeller inlet. 

 6.  Care should be taken during the initial installation to be sure that adequate 

air supply is available whenever any person is in the basin. Always follow 

OSHA guidelines on confined space requirements.

1.  Inspect your pump. Occasionally, products are damaged during shipment. If the unit is damaged, contact your distributor before using. DO NOT remove the test plugs in the cover nor 

the motor housing.

2.  Carefully read the literature provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

3.  National Electrical Code (NEC) articles 500 through 503 explain in detail the requirements for the installation and wiring of electrical equipment in hazardous locations.

 1.  

Not for use in acidic, methanol or ethyl acetate atmospheres.

 2.  Do not lift, carry, or hang pump by the electrical cables. Damage to the 

electrical cables can cause shock, burns or death.   

                        

 3. Make sure there is a properly grounded connection available.  All 

pumps are furnished with provisions for proper grounding to help protect 

you against the possibility of electrical shock. 

 

                        

 4.  Make certain that the control box is within the reach of the pump’s power 

supply cord. DO NOT USE AN EXTENSION CORD. Extension cords that 

are too long or too light do not deliver sufficient voltage to the pump motor. 

But, more important, they could present a safety hazard if the insulation 

were to become damaged or the connection end were to fall into the sump.

 5. Make sure the pump electrical supply circuit is equipped with fuses 

and disconnect or circuit breakers of proper capacity. A separate branch 

circuit is recommended, sized according to the “National Electrical Code” 

for the current shown on the pump nameplate.

 6. Risk of electric shock - These pumps have not been investigated for use in 

swimming pool areas.

7.  According to the state of California (Prop 65), this product contains chemicals 

known to the state of California to cause cancer and birth defects or other 

reproductive harm.

8. Electrical wiring and protection must be in accordance with the National 

Electrical Code per NEC articles 500 through 503 for installation in Class 

I

Division 1, Group C & D environments, and any other applicable state and 

local electrical requirements.

9. Use pressure-rated pipe and fittings when connecting to the disharge of  

the pump.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

Summary of Contents for 161-0059

Page 1: ...X161 X163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS ENVIRONMENT PUMPS For Class I Division 1 Groups C D Applications Explosion Proof Motors Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _________ Zoeller S O No ______________ Contractor ______...

Page 2: ... fittings be used and the pit be 36 or larger in diameter 3 INFORMATION VENTHOLEPURPOSE Itisnecessarythatallsubmersible pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to pur...

Page 3: ...6 10 0 L 38 8 34 5 DX186 1 1 2 3450 230 1 60 13 7 9 3 45 7 H EX186 1 1 2 3450 230 1 60 13 7 9 3 45 7 H 1 29 1 05 HX186 1 1 2 3450 200 1 60 17 2 11 8 54 5 J IX186 1 1 2 3450 200 1 60 17 2 11 8 54 5 J 86 71 JX186 1 1 2 3450 200 3 60 10 3 6 0 45 2 M 2 62 2 14 FX186 1 1 2 3450 230 3 60 9 2 5 5 39 4 M 3 52 2 8 GX186 1 1 2 3450 460 3 60 4 6 2 8 19 7 M 13 9 11 3 DX188 1 1 2 3450 230 1 60 14 0 7 4 45 7 H ...

Page 4: ... L 38 8 34 5 DX294 1 1 2 3450 230 1 60 13 7 9 7 45 7 H EX294 1 1 2 3450 230 1 60 13 7 8 1 45 7 H 1 29 1 05 HX294 1 1 2 3450 200 1 60 17 8 10 1 54 5 J IX294 1 1 2 3450 200 1 60 17 8 10 1 54 5 J 86 71 JX294 1 1 2 3450 200 3 60 10 8 5 3 45 2 M 2 62 2 14 FX294 1 1 2 3450 230 3 60 9 5 5 6 39 4 M 3 5 2 8 GX294 1 1 2 3450 460 3 60 4 8 2 3 19 7 M 13 9 11 3 BAX294 1 1 2 3450 575 3 60 3 8 2 2 15 9 M 20 6 18...

Page 5: ... required for installation of hazardous environmental pump 2 Installationandpipinginstructionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 Allelectricalconnectionsincludingpumptocontrolboxandpower supply to control panels must comp...

Page 6: ...40 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 MODEL Shut off Head 70 60 50 40 30 21 3 18 3 15 2 12 2 9 1 25 20 15 10 5 Feet 3 0 7 6 6 1 4 6 Meters 1 5 X282 26 ft 7 9m 363 96 34 64 129 242 127 Gal 481 Liters 75 24 PUMP PERFORMANCE CURVE M...

Page 7: ...ONDUIT CONNECTION 24 15 16 21 1 2 4 29 32 125 mm 6 1 16 154 mm 116 mm 222 mm 165 mm 116 mm 217 mm 633 mm 546 mm SK2506 5 127 mm 8 9 16 217 mm 6 5 16 160 mm 2 NPT OR 3 NPT FLANGE AVAILABLE 5 127mm 8 9 16 217 mm 1 1 2 NPT CONDUIT CONNECTION 25 3 16 640 mm 21 3 4 552 mm 6 5 16 160 mm SK2507 X280 Series SK1914 6 1 2 165 mm 8 3 4 222 mm 22 31 32 566 mm 4 9 16 116 mm 4 9 16 116 mm 23 9 32 591 mm CHECK V...

Page 8: ...rain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent National Elect...

Page 9: ...9 Copyright 2014 Zoeller Co All rights reserved PUMP WIRING INSTRUCTIONS continued 016889 016890 SINGLE PHASE AUTOMATIC MODEL X282 SINGLE PHASE AUTOMATIC MODELS X160 X290 ...

Page 10: ...onnect power and switch any two power leads Turn power back on and retest for proper rotation SENSOR WIRES See pages 8 and 9 The power and sensor wires are contained in the same cord The green wire is a ground connection All wires must terminate in the control panel The following should be noted 1 The thermal sensors are normally closed and mounted adjacent to the motor windings If internal temper...

Page 11: ...ecks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel are properly sealed After installing the pump into the containment area with adequate submer gence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times ...

Page 12: ...ad open impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrectvoltage impeller blocked negativehead dischargelowerthanintakeofpump Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly incoming sewage exceeds capacity of pump Intake clogged with grease or sludge pump air locked cle...

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