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© Copyright 2005 Zoeller Co. All rights reserved.

Manufacturer warrants, to the purchaser and subsequent owner dur-
ing the warranty period, every new product to be free from defects 
in material and workmanship under normal use and service, when 
properly used and maintained, for a period of one year from date of 
purchase by the end user, or 18 months from date of original manu-
facture of the product, whichever comes fi rst.  Parts that fail within 
the warranty period, one year from date of purchase by the end user, 
or 18 months from the date of original manufacture of the product, 
whichever comes fi rst, that inspections determine to be defective in 
material or workmanship, will be repaired, replaced or remanufactured 
at Manufacturer's option, provided however, that by so doing we will 
not be obligated to replace an entire assembly, the entire mechanism 
or the complete unit.  No allowance will be made for shipping charges, 
damages, labor or other charges that may occur due to product failure, 
repair or replacement.

This warranty does not apply to and there shall be no warranty for 
any material or product that has been disassembled without prior ap-
proval of Manufacturer, subjected to misuse, misapplication, neglect, 
alteration, accident or act of God; that has not been installed, operated 
or maintained in accordance with Manufacturer's installation instruc-
tions; that has been exposed to outside substances including but not 
limited to the following:  sand, gravel, cement, mud, tar, hydrocarbons, 
hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other abrasive 
or corrosive substances, wash towels or feminine sanitary products, 

etc. in all pumping applications.  The warranty set out in the paragraph 
above is in lieu of all other warranties expressed or implied; and we 
do not authorize any representative or other person to assume for us 
any other liability in connection with our products.

Contact Manufacturer at, 3649 Cane Run Road, Lou is ville, Ken tucky  
40211,  Attention:  Cus tom er  Ser vice  De part ment  to  obtain  any  need ed 
repair or re place ment of part(s) or additional in for ma tion pertaining 
to our warranty.

MANUFACTURER  EXPRESSLY  DIS CLAIMS  LI A BIL I TY  FOR  SPE-
 CIAL,  CON SE QUEN TIAL OR  IN CI DEN TAL DAM AG ES  OR  BREACH 
OF EX PRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED 
WAR RAN TY  OF  FIT NESS  FOR  A  PAR TIC U LAR  PUR POSE  AND 
OF MER CHANT ABIL I TY SHALL BE LIM IT ED TO THE DU RA TION 
OF THE EX PRESSED WAR RAN TY.

Some states do not allow limitations on the duration of an implied 
warranty, so the above limitation may not apply to you. Some states 
do not allow the exclusion or limitation of incidental or con se quen tial 
dam ag es, so the above lim i ta tion or exclusion may not apply to you.

This warranty gives you specifi c legal rights and you may also have 
other rights which vary from state to state.

Limited Warranty

   ELECTRICAL PRECAUTIONS-

 Before servicing a pump, always shut off the main power breaker and then unplug the pump - mak-

ing sure you are not standing in water and wearing insulated protective sole shoes. Under fl ooded conditions, contact your local electric company or a 

qualifi ed licensed electrician for disconnecting electrical service prior to pump removal.

  

Submersible pumps can become pressurized under normal operating conditions — allow 2½ hours after disconnecting before attempting 

service.

CONDITION

A.   Pump will not start or run.   

B.    Motor overheats and trips over load 

or blows fuse.

C.   Pump starts and stops too often.

D.   Pump will not shut off. 

E.   Pump operates but delivers little 

or no wa ter. 

F.  Drop in head and/or capacity after 

a period of use. 

G.  If tank or fi ttings leak.

If the above checklist does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. Service must 
be by Zoeller Authorized Service Stations.

Service Checklist

COMMON CAUSES

Check fuse, low voltage, over load open, open or incorrect wiring, open switch, impeller or seal bound me chan i cal ly, 

defective capacitor or relay when used, motor or wiring shorted. Float assembly held down. Switch defective, 

dam aged, or out of adjustment.

Incorrect voltage, negative head (discharge open lower than normal) impeller or seal bound mechanically, defec-

tive capacitor or relay, motor shorted.

Float too tight on rod, check valve stuck, or none installed in long distance line, over load open, switch

defective.

Debris under fl oat as sem bly, fl oat or fl oat rod bound by basin sides or other, switch defective, damaged or out of adjustment.

Check strainer housing, discharge pipe, or if check valve is used, the vent hole must be clear. Dis charge head 

ex ceeds pump capacity. Low or incorrect voltage. Incorrect motor rotation. Ca pac i tor defective. Incoming water 

con tain ing air or causing air to enter pump ing chamber.

Increased pipe friction, clogged line or check valve. Abrasive material and ad verse chem i cals could possibly 

deteriorate impeller and pump housing. Check line. Remove base and inspect.

Carefully tighten pipe joints (use pipe dope) and screws. Check gasket location, tighten lid evenly. Do not over 

tighten fi ttings or screws.

Summary of Contents for 104

Page 1: ...OURCE BEFORE HANDLING Single phase pumps are supplied with a 3 prong grounded plug to help protect you against the possibility of electrical shock DO NOT UNDERANYCIRCUMSTANCES REMOVE THE GROUND PIN To reduce the risk of electrical shock a properly grounded receptacle of grounding type must be installed and protected by a ground fault circuit interrupter GFCI in accordance with national electrical ...

Page 2: ...imitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Limited Warranty ELECTRICAL PRECAUTIONS Bef...

Page 3: ...120 18 ft 5 5m 38 14 30 144 53 114 20 10 0 GALLONS LITERS 0 5 50 40 30 80 160 FLOW PER MINUTE 105 110 80 60 70 240 131 PUMP PERFORMANCE CURVE 104 105 110 115 120 131 132 4 TOTAL DYNAMIC HEAD 2 10 15 6 20 FEET METERS 25 115 120 104 132 1 DO read all installation material included with the pump 2 DO inspect unit for any visible damage caused by shipping Contact dealer if unit appears to be damaged 3...

Page 4: ...de standard IMPORTANT Check local and state codes before using the internal trap option 1 1 Figure 1 1A and 1 1B are typical configurations for installation of the drain systems The actual configuration will vary depending on your cabinet and sink configuration NOTE If installing the internal trap record the x dimension it will be required in Step 4 INTERNAL TRAP COMPONENTS SUPPLIED BY OTHERS Figu...

Page 5: ...tream will be visible from this hole during pump run periods IMPORTANT DISCHARGE PIPE PUMP DISCHARGE WEEP HOLE SK2002 STEP 3 Installation of the Foam Gasket 3 1 Install the foam gasket into the gasket seat at the top of the basin refer to Figure 3 1 for details Figure 3 1 OVERLAP DETAIL GASKET SEAT FOAM GASKET GASKET SEAT DETAIL FOAM GASKET APPROXIMATELY 1 4 OVERLAP BASIN SK2003 ...

Page 6: ...llation Only 4 1 Cut the tailpipe to the dimension determined in Figure 4 1 4 2 Install the sink drain components to the lid as shown in Figure 4 2 4 3 Orient the lid assembly as shown in Figure 4 3 and secure the trap components HAND TIGHTEN the assembly to the lid at this time Adjustment will be required in Step 5 Note To ensure a proper water seal the extension must be installed as shown in the...

Page 7: ...ap rotate the tail pipe to the orientation shown in Figure 5 1 5 2 Install the lid components as shown in Figure 5 2 NOTE Pull excess cordage through the opening and install the cordseal as shown in Figure 5 3A Insure o ring is in the cap before installation 5 3 Place the basin assembly in its final position and complete plumbing Secure all connections shown in 5 3A or 5 3B STEP 6 Initial Testing ...

Page 8: ... N A 2 Md M72 See FM1722 1 N A N A 72 0001 Md M53 See FM0472 007917 N A N A M55 See FM0537 007918 N A N A M57 See FM0431 007919 N A N A M59 See FM0432 007920 N A N A M98 See FM1032 N A 007921 N A 3 Basin Tank 1 013017 013017 013017 4 Discharge Tube 1 013732 014759 013732 5 Basin Lid 1 013018 013018 013018 6 Hardware Pack 1 013731 013731 013731 7 Basin Seal 1 N A N A N A 8 Unicheck 1 30 0181 30 018...

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