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DRAIN PUMP SYSTEMS 

MODELS 104*, 105, 110, 115, 120, 131

 

INSTALLATION IN STRUC TIONS 

PREINSTALLATION CHECK LIST

 

P/N 017583

SECTION: 6.10.045

FM2336

0905

Supersedes

New

Product information presented 
here re fl ects con di tions at time 
of  publication. Consult factory 
re gard ing  dis crep an cies  or 
in con sis ten cies.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

Notice to Installer:  Instructions must remain with installation.

© Copyright 2005 Zoeller Co. All rights reserved.

MODEL:_______________________
DATE CODE:  __________________
DATE INSTALLED:   _____________

1.    Inspect your unit. Occasionally, prod ucts are dam aged during ship ment. If the unit is damaged, contact  your dealer before using.  

DO NOT

 remove the test 

plugs from the pump. 

2.   Care ful ly read the literature provided to familiarize yourself with specifi c details regarding installation and use. These ma te ri als should be re tained for future 

reference. 

1.  To reduce the risk of elec tri cal shock, a prop er ly ground ed receptacle of 

grounding type must be in stalled and pro tect ed by a ground fault circuit 
in ter rupt er  (GFCI)  and  in  ac cor dance  with  National  Elec tri cal  Code  and  lo cal 
codes. 

 

(SEE WARNING BELOW)

 

2.  Make certain that the receptacle is with in the reach of the pump’s pow er 

supply cord. DO NOT USE AN EX TEN SION CORD.  Extension cords that 
are too long or too light do not deliver suf fi  cient voltage to the pump motor. 
But more im por tant, they could present a safety hazard if the in su la tion were 
to become damaged or the connection end were to fall into the sump.

3.  Testing for Ground. As a safety mea sure, each elec tri cal outlet should be 

checked  for  ground  using  an  Un der writ ers  Lab o ra to ry  Listed  cir cuit  analyzer 
which will in di cate if the pow er, neutral and ground wires are correctly con-
 nect ed to your outlet. If they are not, call a qualifi ed electrician.

4.  For Added Safety. Pump must be con nect ed to a 3-prong ground ed outlet 

in ter rupt er  de vice  (ground  fault  circuit  in ter rupt er).

5.

  FOR YOUR PROTECTION, ALWAYS DIS CON NECT PUMP FROM ITS 

POWER SOURCE BE FORE HAN DLING. 

 Single phase pumps are sup plied 

with a 3-prong ground ed plug to help protect you against the possibility of 
electrical shock. 

 DO NOT, UNDER ANY CIR CUM STANC ES, RE MOVE THE 

GROUND PIN

.  To re duce the risk of electrical shock, a properly grounded 

re cep ta cle of ground ing type  must be installed and pro tect ed by a ground 
fault circuit interrupter (GFCI) in ac cor dance with national electrical code and 
local codes.

6.  Installation and checking of electrical cir cuits and hard ware should only be 

performed by a qualifi ed licensed electrician. 

7.  Risk of electric shock - These pumps have not been in ves ti gat ed for use in 

swimming pool areas.

8.  According to the state of California (Prop 65), this product contains chemicals 

known to the state of California to cause cancer and birth defects or other 
reproductive harm.

1.  Check to be sure your power source is adequate for handling the voltage 

requirements of the motor, as in di cat ed on the pump or basin plate. 

2.  Make sure the pump electrical supply cir cuit is equipped with fuses or circuit 

breakers of proper ca pac i ty. A sep a rate branch circuit is rec om mend ed, sized 
according to the National Elec tri cal Code for the current shown on the pump 
name plate. 

3.  All plumbing (discharge and vent lines) must be in stalled to meet local codes. 

Unit must be vented. 

DO NOT USE AN AUTOMATIC PLUMBING VENT 

DEVICE SIM I LAR TO A "PRO-VENT"

. Some states require this product to 

be installed by a licensed plumber.

4.  Repair and service should be performed by Zoeller Pump Com pa ny Au tho rized 

Service Station only.

5.  CHECK VALVE MUST BE USED TO REDUCE UN NEC ES SARY CYCLING 

OF PUMP.  Check valve must be purchased sep a rate ly on model 104 only. 

6.  Dewatering pumps are not designed or intended for han dling raw sewage. 
7.  Maximum operating temperature for 105-131 Drain Pumps must not exceed 

130°F (54°C). 104 Drain Pumps are not to exceed 110°F (43°C).

8.  For health reasons, do not unplug, turn off, or disable pump and use pump 

tank system as a way to fi ll up a sink or laundry tray, etc.

9.  Unit is designed for above ground installation only.

SEE BELOW FOR LIST OF WARNINGS

SEE BELOW FOR LIST OF CAUTIONS

* MODEL 104 IS NOT
  IAPMO APPROVED.

REFER TO WARRANTY ON PAGE 2.

NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to 

UL Standard UL778. CSA Certifi ed pumps are certifi ed to CSA Standard 
C22.2 No. 108.

Summary of Contents for 104

Page 1: ...OURCE BEFORE HANDLING Single phase pumps are supplied with a 3 prong grounded plug to help protect you against the possibility of electrical shock DO NOT UNDERANYCIRCUMSTANCES REMOVE THE GROUND PIN To reduce the risk of electrical shock a properly grounded receptacle of grounding type must be installed and protected by a ground fault circuit interrupter GFCI in accordance with national electrical ...

Page 2: ...imitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Limited Warranty ELECTRICAL PRECAUTIONS Bef...

Page 3: ...120 18 ft 5 5m 38 14 30 144 53 114 20 10 0 GALLONS LITERS 0 5 50 40 30 80 160 FLOW PER MINUTE 105 110 80 60 70 240 131 PUMP PERFORMANCE CURVE 104 105 110 115 120 131 132 4 TOTAL DYNAMIC HEAD 2 10 15 6 20 FEET METERS 25 115 120 104 132 1 DO read all installation material included with the pump 2 DO inspect unit for any visible damage caused by shipping Contact dealer if unit appears to be damaged 3...

Page 4: ...de standard IMPORTANT Check local and state codes before using the internal trap option 1 1 Figure 1 1A and 1 1B are typical configurations for installation of the drain systems The actual configuration will vary depending on your cabinet and sink configuration NOTE If installing the internal trap record the x dimension it will be required in Step 4 INTERNAL TRAP COMPONENTS SUPPLIED BY OTHERS Figu...

Page 5: ...tream will be visible from this hole during pump run periods IMPORTANT DISCHARGE PIPE PUMP DISCHARGE WEEP HOLE SK2002 STEP 3 Installation of the Foam Gasket 3 1 Install the foam gasket into the gasket seat at the top of the basin refer to Figure 3 1 for details Figure 3 1 OVERLAP DETAIL GASKET SEAT FOAM GASKET GASKET SEAT DETAIL FOAM GASKET APPROXIMATELY 1 4 OVERLAP BASIN SK2003 ...

Page 6: ...llation Only 4 1 Cut the tailpipe to the dimension determined in Figure 4 1 4 2 Install the sink drain components to the lid as shown in Figure 4 2 4 3 Orient the lid assembly as shown in Figure 4 3 and secure the trap components HAND TIGHTEN the assembly to the lid at this time Adjustment will be required in Step 5 Note To ensure a proper water seal the extension must be installed as shown in the...

Page 7: ...ap rotate the tail pipe to the orientation shown in Figure 5 1 5 2 Install the lid components as shown in Figure 5 2 NOTE Pull excess cordage through the opening and install the cordseal as shown in Figure 5 3A Insure o ring is in the cap before installation 5 3 Place the basin assembly in its final position and complete plumbing Secure all connections shown in 5 3A or 5 3B STEP 6 Initial Testing ...

Page 8: ... N A 2 Md M72 See FM1722 1 N A N A 72 0001 Md M53 See FM0472 007917 N A N A M55 See FM0537 007918 N A N A M57 See FM0431 007919 N A N A M59 See FM0432 007920 N A N A M98 See FM1032 N A 007921 N A 3 Basin Tank 1 013017 013017 013017 4 Discharge Tube 1 013732 014759 013732 5 Basin Lid 1 013018 013018 013018 6 Hardware Pack 1 013731 013731 013731 7 Basin Seal 1 N A N A N A 8 Unicheck 1 30 0181 30 018...

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