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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

  SAFETY INFORMATION

  DANGER: 

1.   Always disconnect power source before performing any work on 

or near the motor or its connected load.  If the power disconnect 

point is out-of-sight, lock it in the open position and tag it to 

prevent unexpected application of power.  Failure to do so could 

result in fatal electrical shock.

2.   Do not handle the pump with wet hands or when standing in 

water as fatal electrical shock could occur.  Disconnect main 

power before handling unit for ANY REASON!

3.   RISK OF ELECTRIC SHOCK. These pumps have not been 

investigated for use in swimming pool areas.

  WARNING:  

1.   Follow all local electrical and safety codes, as well as the 

National Electrical Code (NEC) and the Occupational Safety and 

Health Act (OSHA).

2.   Replace damaged or worn wiring cord immediately.
3.   Do not kink power cable and never allow the cable to come in 

contact with oil, grease, hot surfaces, or chemicals.

4.   Wire motor to correct supply voltage - see motor nameplate and 

wiring diagrams and check voltage of power supply.

5.   Unit must be securely and adequately electrically grounded.  

This can be accomplished by wiring the unit to a ground 

metal-clad raceway system or by using a separate ground wire 

connected to the bare metal of the motor frame or other suitable 

means.

6.   Hazardous Pressure!  Install pressure relief valve in discharge 

pipe. Release all pressure on system before working on any 

component.

7.   Do not use to pump flammable or explosive fluids such as 

gasoline, fuel oil, kerosene, etc. Do not use in flammable and/or 

explosive atmospheres.

  CAUTION:  

1.   Protect the power cable from coming in contact with sharp 

objects.

2.   Be careful when touching the exterior of an operating motor - It 

may be hot enough to be painful or cause injury.

3.   Make certain that the power source conforms to the 

requirements of your equipment.

4.   Do not run pump dry.
5.   Pump and plumbing must be full of water before startup.
6.   Do not pump water which contains sand, mud, silt, or debris
NOTE: Pumps with the “UL” Mark and pumps with the “US” mark 

are tested to UL Standard UL778.CSA certified pumps are certified 

to CSA Standard C22.2 No. 108. (CUS)

MOTOR DATA CHART

HP

Phase

Volts

Code Letter

Max Amps

Locked Rotor Amps

1/2

1

115 or 230

K

13.0/6.5

36.0/18.0

1

1

115 or 230

L

18.0/9.0

78.0/39.0

IMPORTANT:

This jet pump is wired for either 115V or 230V.  The label on the pump will state whether pump is pre-wired for 

115V or 230V.  To change pump voltage, see pump label diagram.

Summary of Contents for 023072

Page 1: ...OUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 2 3 Installation Procedures 4 7 Parts List 7 Troubleshooting Checklist 8 Congratulations on the purchase of the Zoeller Potable Water ConvertibleJetPump Since1939 thenameZoellerhasrepresented the stan...

Page 2: ... EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY Some states do not allow limitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above ...

Page 3: ...d by wiring the unit to a ground metal clad raceway system or by using a separate ground wire connected to the bare metal of the motor frame or other suitable means 6 Hazardous Pressure Install pressure relief valve in discharge pipe Release all pressure on system before working on any component 7 Do not use to pump flammable or explosive fluids such as gasoline fuel oil kerosene etc Do not use in...

Page 4: ... and in accordance with local and state codes PIPING 1 Old or badly scaled pipe should not be used because dislodged flakes of scale can cause stoppage of the ejector nozzle and malfunction the entire system 2 Use only pipe in good condition free from rust and scale Threads should be sharp cleanly cut with a minimum of two 2 threads remaining when connection is completely drawn up 3 On galvanized ...

Page 5: ...in bushing steel 3 Pressure Gauge 4 Pump stand for tank 5 Well adapter for single pipe packer installations straight and right angle shown NOTE For a successful installation take time to study your application for the correct pipe size and appropriate fittings The illustrations in these instructions will assist you with required and optional fittings Sch 40 PVC plastic pipe and fittings were used ...

Page 6: ...le Pipe System Where water level is greater than 25 feet and inside diameter of well is 4 or larger 1 Attach the foot valve to the ejector using a galvanized steel or plastic nipple Add enough 1 in pressure pipe and 1 1 4 in suction pipe to submerge ejector 10 to 15 below pumping water level making certain foot valve is at least five 5 feet from bottom of well If pressure pipe and suction pipe of ...

Page 7: ...the ejector down the casing 3 As each section is lowered check for leaks by pouring water into the suction pipe 4 Attach well adapter to suction pipe lower over casing top and tighten adapter flange 5 If no leaks are found proceed to WELL TO PUMP CONNECTION SUCTION PIPE using piping of the same diameter as the suction pipe 1 1 4 and pressure pipe 1 tappings of the pump For long offset distances se...

Page 8: ...ell with additional pipe and fittings as needed Fig 5 Shallow Well Application Only CAUTION Dry fit entire assembly to ensure proper fit before gluing or taping parts Follow all proper gluing procedures as specified by the glue manufacturer Always glue in a vertical direction whenever possible to prevent glue from dripping inside pipe or fittings Use pipe tape and pipe paste compound on all male t...

Page 9: ...87 5 Glue Deep Well Application Only 1 To begin the connection to the pressure tank loosely assemble flow control body to pump head Using Teflon tape position the discharge outlet of the control body facing right as you look directly into the face of the pump Fig 1 2 Assemble the pressure switch in the 1 4 tapping adjacent and to the right of the discharge outlet of the control valve Fig 2 Refer t...

Page 10: ...m on this page or step by step instructions on page 11 Your pump motor has a built in thermal overload that protects the motor against burnout from overload of low voltage high voltage and other causes The device is automatic and resets itself once the temperature has dropped to a safe point Frequent tripping of the device indicates trouble in the motor or power lines and immediate attention is ne...

Page 11: ...ly through the strain relief and tighten both screws on the strain relief Do not crush wire Fig 7 8 Connect the two wires from the power supply to the two outside terminals on the pressure switch Fig 8 9 Connect the green ground wire from the power supply to the remaining green ground screw in the pressure switch and re attach the pressure switch cover Fig 9 10 11a 11b 11c To change from 115V to 2...

Page 12: ...oming voltage matches the pump wiring voltage See wiring guide in the instructions NOTE Watch for leaks or a milky color in the discharged water which indicates an air leak Make sure foot valve and or check valve is working properly IL1403 IL1404 3 IL1405 4 Deep Well Application Only CAUTION All pumps must be primed filling the cavity with water before they are first operated This may take several...

Page 13: ... the pump is being used for shallow well applications the flow control screw should be set in the full open position IMPORTANT If the pump fails to prime within five minutes Turn power off at the breaker box Look for leaks or a milky color in the discharged water which indicates an air leak Re prime if necessary following steps 1 through 5 above Reset breaker at the breaker box All connections mus...

Page 14: ...p of liquid soap to the inside diameter of the rubber drive ring 7 Replace the impeller and diffuser removed in Steps 2 3 8 Reassemble the pump body to the motor and mounting bracket MOTOR REPLACEMENT Figure 5 1 Uni Frame motors can be replaced in the field with any standard Nema J jet pump motor by following the instructions below CAUTION Before attempting to replace the motor make certain that t...

Page 15: ...ing Ring Square Cut Seal Rotary w Spring Impeller Diffuser Rubber Diffuser Control Assembly Control Body Flow Control Screw Pump Body Plug 1 4 NPT Pressure Switch Cap Screws 3 8 x 3 4 Base Lead Wire 1 1 1 1 1 1 1 1 1 1 1 3 1 8 1 1 98J105 134162 132583 131100 139349 132424 132428 134349 135019 124330 134121 020345 128034 136135A 98J110 134163 132429 131100 134138 132425 132428 134349 135019 124330 ...

Page 16: ...ecessary 3 Rearrange piping to eliminate air lock 4 Replace undersized piping or install pump with higher capacity 5 Tighten all fittings and replace control if necessary 6 Make sure above ground connections are tight Repeat test If necessary pull piping and repair leak 7 Close down the valve on discharge side of pump to limit flow of water in keeping with well capacity 8 Clean and reinstall if di...

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