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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION

LOCATION

1.   Pump can be located at the well or can be offset some distance 

away from the well.  For best performance it should be located 

as close to the well as possible. The horizontal distance is the 

horizotal measurement between pump suction and the water 

source. This distance may affect the ability of the pump to 

operate. If over 100', contact the Manufacturer for assistance.

2.   Location can be in the basement, a pit below ground or in a pump 

house above ground.

3.   Ventilation and drainage must be provided to prevent damage 

from moisture to the motor and pressure switch.

4.   The pump and all piping must be protected from freezing.
5.   Pump and pipe line must be drained when not in use if there is 

any danger of freezing.

WELL CONDITIONS

1.   New wells should be pumped clean of all sand and foreign matter 

before installing the pump or damage may result to the operating 

parts.

2.   The foot valve should be installed a minimum of five (5) feet 

from the bottom of the well to prevent sand, mud or other foreign 

matter from entering the system.

3.   The well must be capable of furnishing a sufficient quantity of 

water to satisfy the demands of the pump and personal needs.  

The water level must not draw down below the maximum rated 

depth of the pump or loss of capacity and prime will result.

4.   For weak well installations, see Paragraph #1 under Deep Well 

(Double Pipe System) Installations (Page 5).

5.   For sanitary reasons, install a well seal or pitless adapter as 

required and in accordance with local and state codes.

PIPING
1.   Old or badly scaled pipe should not be used because dislodged 

flakes of scale can cause stoppage of the ejector nozzle and 

malfunction the entire system.

2.   Use only pipe in good condition free from rust and scale.  

Threads should be sharp, cleanly cut with a minimum of two (2) 

threads remaining when connection is completely drawn up.

3.   On galvanized steel pipe installations, the ends should be 

reamed to insure maximum capacity.

4.   All joints and connections should be doped (male threads only) 

and drawn up tightly.  

CAUTION

 The entire system must be air and water 

tight for efficient operation.

TYPE OF PIPE

1.   Plastic or galvanized steel pipe may be used in the installation of 

jet pumps.

2.   Plastic pipe must have a minimum pressure rating of 160 PSI.

3.   Never use flexible plastic pipe and insert adapters on deep well 

single pipe ejector applications.

WELL TO PUMP PIPING

1.   All offset piping should slope upwards from well to pump.

2.   Avoid dips or pockets in offset piping or air will accumulate at high 

points which will make priming difficult.

3.   Install unions at pump and at well to aid in servicing.

4.   Allow enough room around pump and piping installation for using 

pipe wrenches and for service and installation.

5.   Do not use piping of sizes smaller than those listed in Charts 1 

and 2 or pump will not operate properly.

NOTE:  For the pump to operate, the venturi tube of the ejector must 

be positioned into the top tapping of the face of the pump.
CONTROL BODY AND PRESSURE SWITCH ATTACHMENT

1.   To assure leak free connections, use Teflon tape or pipe dope 

on all switch and pipe threads.  Tighten all connections by hand 

plus 1-1/2 additional turns.

2.   Use pipe dope on external threads of all plumbing connections.

Summary of Contents for 023072

Page 1: ...OUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 2 3 Installation Procedures 4 7 Parts List 7 Troubleshooting Checklist 8 Congratulations on the purchase of the Zoeller Potable Water ConvertibleJetPump Since1939 thenameZoellerhasrepresented the stan...

Page 2: ... EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY Some states do not allow limitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above ...

Page 3: ...d by wiring the unit to a ground metal clad raceway system or by using a separate ground wire connected to the bare metal of the motor frame or other suitable means 6 Hazardous Pressure Install pressure relief valve in discharge pipe Release all pressure on system before working on any component 7 Do not use to pump flammable or explosive fluids such as gasoline fuel oil kerosene etc Do not use in...

Page 4: ... and in accordance with local and state codes PIPING 1 Old or badly scaled pipe should not be used because dislodged flakes of scale can cause stoppage of the ejector nozzle and malfunction the entire system 2 Use only pipe in good condition free from rust and scale Threads should be sharp cleanly cut with a minimum of two 2 threads remaining when connection is completely drawn up 3 On galvanized ...

Page 5: ...in bushing steel 3 Pressure Gauge 4 Pump stand for tank 5 Well adapter for single pipe packer installations straight and right angle shown NOTE For a successful installation take time to study your application for the correct pipe size and appropriate fittings The illustrations in these instructions will assist you with required and optional fittings Sch 40 PVC plastic pipe and fittings were used ...

Page 6: ...le Pipe System Where water level is greater than 25 feet and inside diameter of well is 4 or larger 1 Attach the foot valve to the ejector using a galvanized steel or plastic nipple Add enough 1 in pressure pipe and 1 1 4 in suction pipe to submerge ejector 10 to 15 below pumping water level making certain foot valve is at least five 5 feet from bottom of well If pressure pipe and suction pipe of ...

Page 7: ...the ejector down the casing 3 As each section is lowered check for leaks by pouring water into the suction pipe 4 Attach well adapter to suction pipe lower over casing top and tighten adapter flange 5 If no leaks are found proceed to WELL TO PUMP CONNECTION SUCTION PIPE using piping of the same diameter as the suction pipe 1 1 4 and pressure pipe 1 tappings of the pump For long offset distances se...

Page 8: ...ell with additional pipe and fittings as needed Fig 5 Shallow Well Application Only CAUTION Dry fit entire assembly to ensure proper fit before gluing or taping parts Follow all proper gluing procedures as specified by the glue manufacturer Always glue in a vertical direction whenever possible to prevent glue from dripping inside pipe or fittings Use pipe tape and pipe paste compound on all male t...

Page 9: ...87 5 Glue Deep Well Application Only 1 To begin the connection to the pressure tank loosely assemble flow control body to pump head Using Teflon tape position the discharge outlet of the control body facing right as you look directly into the face of the pump Fig 1 2 Assemble the pressure switch in the 1 4 tapping adjacent and to the right of the discharge outlet of the control valve Fig 2 Refer t...

Page 10: ...m on this page or step by step instructions on page 11 Your pump motor has a built in thermal overload that protects the motor against burnout from overload of low voltage high voltage and other causes The device is automatic and resets itself once the temperature has dropped to a safe point Frequent tripping of the device indicates trouble in the motor or power lines and immediate attention is ne...

Page 11: ...ly through the strain relief and tighten both screws on the strain relief Do not crush wire Fig 7 8 Connect the two wires from the power supply to the two outside terminals on the pressure switch Fig 8 9 Connect the green ground wire from the power supply to the remaining green ground screw in the pressure switch and re attach the pressure switch cover Fig 9 10 11a 11b 11c To change from 115V to 2...

Page 12: ...oming voltage matches the pump wiring voltage See wiring guide in the instructions NOTE Watch for leaks or a milky color in the discharged water which indicates an air leak Make sure foot valve and or check valve is working properly IL1403 IL1404 3 IL1405 4 Deep Well Application Only CAUTION All pumps must be primed filling the cavity with water before they are first operated This may take several...

Page 13: ... the pump is being used for shallow well applications the flow control screw should be set in the full open position IMPORTANT If the pump fails to prime within five minutes Turn power off at the breaker box Look for leaks or a milky color in the discharged water which indicates an air leak Re prime if necessary following steps 1 through 5 above Reset breaker at the breaker box All connections mus...

Page 14: ...p of liquid soap to the inside diameter of the rubber drive ring 7 Replace the impeller and diffuser removed in Steps 2 3 8 Reassemble the pump body to the motor and mounting bracket MOTOR REPLACEMENT Figure 5 1 Uni Frame motors can be replaced in the field with any standard Nema J jet pump motor by following the instructions below CAUTION Before attempting to replace the motor make certain that t...

Page 15: ...ing Ring Square Cut Seal Rotary w Spring Impeller Diffuser Rubber Diffuser Control Assembly Control Body Flow Control Screw Pump Body Plug 1 4 NPT Pressure Switch Cap Screws 3 8 x 3 4 Base Lead Wire 1 1 1 1 1 1 1 1 1 1 1 3 1 8 1 1 98J105 134162 132583 131100 139349 132424 132428 134349 135019 124330 134121 020345 128034 136135A 98J110 134163 132429 131100 134138 132425 132428 134349 135019 124330 ...

Page 16: ...ecessary 3 Rearrange piping to eliminate air lock 4 Replace undersized piping or install pump with higher capacity 5 Tighten all fittings and replace control if necessary 6 Make sure above ground connections are tight Repeat test If necessary pull piping and repair leak 7 Close down the valve on discharge side of pump to limit flow of water in keeping with well capacity 8 Clean and reinstall if di...

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