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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

LIMITED WARRANTY

Manufacturer warrants, to the purchaser and subsequent owner during 

the warranty period, every new product to be free from defects in material 

and workmanship under normal use and service, when properly used 

and maintained, for a period of one year from date of purchase by the 

end user, or 18 months from date of original manufacture of the product, 

whichever comes first.  Parts that fail within the warranty period, one 

year from date of purchase by the end user, or 18 months from the 

date of original manufacture of the product, whichever comes first, 

that inspections determine to be defective in material or workmanship, 

will be repaired, replaced or remanufactured at Manufacturer's option, 

provided however, that by so doing we will not be obligated to replace 

an entire assembly, the entire mechanism or the complete unit.  No 

allowance will be made for shipping charges, damages, labor or other 

charges that may occur due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any 

material or product that has been disassembled without prior approval 

of Manufacturer, subjected to misuse, misapplication, neglect, alteration, 

accident or act of nature; that has not been installed, operated or 

maintained in accordance with Manufacturer's installation instructions; 

that has been exposed to outside substances including but not limited 

to the following:  sand, gravel, cement, mud, tar, hydrocarbons, 

hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other abrasive 

or corrosive substances, wash towels or feminine sanitary products, 

etc. in all applications.  The warranty set out in the paragraph above 

is in lieu of all other warranties expressed or implied; and we do not 

authorize any representative or other person to assume for us any 

other liability in connection with our products.

Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky  

40211,  Attention: Customer Support Department to obtain any needed 

repair or replacement of part(s) or additional information pertaining 

to our warranty.

MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR 

SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR 

BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND 

ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR 

PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO 

THE DURATION OF THE EXPRESSED WARRANTY.

Some states do not allow limitations on the duration of an implied 

warranty, so the above limitation may not apply to you. Some states 

do not allow the exclusion or limitation of incidental or consequential 

damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights and you may also have 

other rights which vary from state to state.

PREINSTALLATION INFORMATION

 6. 

 DO NOT run the pump dry. DO NOT run the pump 

with a completely closed discharge. DO NOT pump chemical or 

corrosive liquids. Failure to follow above warnings could result in 

damage to the pump, voiding the warranty and causing personal 

injury.

 7.  

CAUTION

 Check to be sure your power source is capable 

of handling the voltage requirements of the motor, as indicated on 

the pump nameplate.

  8. 

CAUTION

 Water hammer creates momentary high pressure 

surges. These surges can cause severe damage to check valves 

and the piping system. Consideration for water hammer must be 

included in the piping system design. Reference ASPE Data Book, 

Chapter 2.33. Some systems may require external spring or lever 

weighted check valves or other engineered solutions.

  9. 

 According to the state of California (Prop 65), this 

product contains chemicals known to the state of California to 

cause cancer and birth defects or other reproductive harm.

1.  Inspect your unit. Occasionally, products are damaged 

during shipment. If the unit is damaged, contact your dealer before 

using.

2.  Carefully read the literature provided to familiarize yourself 

with specific details regarding installation and use. These 

materials should be retained for future reference.

3.     

 

 

  Do not lift, carry, or hang pump by the    

 

 

electrical cables. Damage to the electrical cables can    

   cause 

shock, burns or death. 

4.  

 Make sure the pump electrical supply 

circuit is equipped with fuses or circuit breakers of proper 

capacity.  A separate branch circuit  is recommended, and 

sized according to the “National Electrical Code” for the current 

shown on the pump nameplate.

 5. 

 

Pump is designed to pump cold ground water 

that is free of air or gases.  Decreased pump performance and life 

expectancy can occur if the ground water is not cold (86ºF/30ºC) or 

contains air or gases.

Summary of Contents for 023072

Page 1: ...OUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 2 3 Installation Procedures 4 7 Parts List 7 Troubleshooting Checklist 8 Congratulations on the purchase of the Zoeller Potable Water ConvertibleJetPump Since1939 thenameZoellerhasrepresented the stan...

Page 2: ... EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY Some states do not allow limitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above ...

Page 3: ...d by wiring the unit to a ground metal clad raceway system or by using a separate ground wire connected to the bare metal of the motor frame or other suitable means 6 Hazardous Pressure Install pressure relief valve in discharge pipe Release all pressure on system before working on any component 7 Do not use to pump flammable or explosive fluids such as gasoline fuel oil kerosene etc Do not use in...

Page 4: ... and in accordance with local and state codes PIPING 1 Old or badly scaled pipe should not be used because dislodged flakes of scale can cause stoppage of the ejector nozzle and malfunction the entire system 2 Use only pipe in good condition free from rust and scale Threads should be sharp cleanly cut with a minimum of two 2 threads remaining when connection is completely drawn up 3 On galvanized ...

Page 5: ...in bushing steel 3 Pressure Gauge 4 Pump stand for tank 5 Well adapter for single pipe packer installations straight and right angle shown NOTE For a successful installation take time to study your application for the correct pipe size and appropriate fittings The illustrations in these instructions will assist you with required and optional fittings Sch 40 PVC plastic pipe and fittings were used ...

Page 6: ...le Pipe System Where water level is greater than 25 feet and inside diameter of well is 4 or larger 1 Attach the foot valve to the ejector using a galvanized steel or plastic nipple Add enough 1 in pressure pipe and 1 1 4 in suction pipe to submerge ejector 10 to 15 below pumping water level making certain foot valve is at least five 5 feet from bottom of well If pressure pipe and suction pipe of ...

Page 7: ...the ejector down the casing 3 As each section is lowered check for leaks by pouring water into the suction pipe 4 Attach well adapter to suction pipe lower over casing top and tighten adapter flange 5 If no leaks are found proceed to WELL TO PUMP CONNECTION SUCTION PIPE using piping of the same diameter as the suction pipe 1 1 4 and pressure pipe 1 tappings of the pump For long offset distances se...

Page 8: ...ell with additional pipe and fittings as needed Fig 5 Shallow Well Application Only CAUTION Dry fit entire assembly to ensure proper fit before gluing or taping parts Follow all proper gluing procedures as specified by the glue manufacturer Always glue in a vertical direction whenever possible to prevent glue from dripping inside pipe or fittings Use pipe tape and pipe paste compound on all male t...

Page 9: ...87 5 Glue Deep Well Application Only 1 To begin the connection to the pressure tank loosely assemble flow control body to pump head Using Teflon tape position the discharge outlet of the control body facing right as you look directly into the face of the pump Fig 1 2 Assemble the pressure switch in the 1 4 tapping adjacent and to the right of the discharge outlet of the control valve Fig 2 Refer t...

Page 10: ...m on this page or step by step instructions on page 11 Your pump motor has a built in thermal overload that protects the motor against burnout from overload of low voltage high voltage and other causes The device is automatic and resets itself once the temperature has dropped to a safe point Frequent tripping of the device indicates trouble in the motor or power lines and immediate attention is ne...

Page 11: ...ly through the strain relief and tighten both screws on the strain relief Do not crush wire Fig 7 8 Connect the two wires from the power supply to the two outside terminals on the pressure switch Fig 8 9 Connect the green ground wire from the power supply to the remaining green ground screw in the pressure switch and re attach the pressure switch cover Fig 9 10 11a 11b 11c To change from 115V to 2...

Page 12: ...oming voltage matches the pump wiring voltage See wiring guide in the instructions NOTE Watch for leaks or a milky color in the discharged water which indicates an air leak Make sure foot valve and or check valve is working properly IL1403 IL1404 3 IL1405 4 Deep Well Application Only CAUTION All pumps must be primed filling the cavity with water before they are first operated This may take several...

Page 13: ... the pump is being used for shallow well applications the flow control screw should be set in the full open position IMPORTANT If the pump fails to prime within five minutes Turn power off at the breaker box Look for leaks or a milky color in the discharged water which indicates an air leak Re prime if necessary following steps 1 through 5 above Reset breaker at the breaker box All connections mus...

Page 14: ...p of liquid soap to the inside diameter of the rubber drive ring 7 Replace the impeller and diffuser removed in Steps 2 3 8 Reassemble the pump body to the motor and mounting bracket MOTOR REPLACEMENT Figure 5 1 Uni Frame motors can be replaced in the field with any standard Nema J jet pump motor by following the instructions below CAUTION Before attempting to replace the motor make certain that t...

Page 15: ...ing Ring Square Cut Seal Rotary w Spring Impeller Diffuser Rubber Diffuser Control Assembly Control Body Flow Control Screw Pump Body Plug 1 4 NPT Pressure Switch Cap Screws 3 8 x 3 4 Base Lead Wire 1 1 1 1 1 1 1 1 1 1 1 3 1 8 1 1 98J105 134162 132583 131100 139349 132424 132428 134349 135019 124330 134121 020345 128034 136135A 98J110 134163 132429 131100 134138 132425 132428 134349 135019 124330 ...

Page 16: ...ecessary 3 Rearrange piping to eliminate air lock 4 Replace undersized piping or install pump with higher capacity 5 Tighten all fittings and replace control if necessary 6 Make sure above ground connections are tight Repeat test If necessary pull piping and repair leak 7 Close down the valve on discharge side of pump to limit flow of water in keeping with well capacity 8 Clean and reinstall if di...

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