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JXi Troubleshooting Guide

 

NOTE: If Blower is on Go to Step 13

 

STEP 1

- Check Power at Dist. Brd. (make certain filter pump motor is on)

 

YES

 

STEP 8

Check Power to High Limits

 

240 or 120 VAC between Black (C) 

N

wire and Red (B) wire on Power 

YES

 

STEP 2

- Check Transformer

 

24 VAC between Red (2) wire and 
Yellow (1) wire on Transformer? 

YES

 

STEP 3

- Check Fuse

 

24 VAC between Red (3) wire on PIB 
and Yellow (1) wire on Transformer? 

Make certain filter pump is 
on. Correct wiring 

N

If wired 240 VAC check voltage 
between Black (E) wire and Blue (F) 
wire. If wired 120 VAC check voltage 
between Black (E) and White (D) 
wires. If the correct voltage is 
present, replace Transformer, if not 
check Conversion Board position 

N

O

 

Locate and correct short circuit, 
replace Fuse. 

24 VAC between Black (8) wire on PIB 

N

O

 

and Yellow (1) wire on Transformer? 

YES

 

STEP 9- 

Check High Limits

 

N

O

 

24 VAC between Black (9) wire on PIB 

and Yellow (1) wire on Transformer? 

YES

 

STEP 10- 

Check Power to Ignition Control

 

N

O

 

24 VAC between Black/Yellow(10) wire on 
PIB and Yellow (1) wire on Transformer? 

YES

 

STEP 11

- Check Power at Ignition Control

 

N

O

 

Recheck power at  Blue (7) 
wire. If 24 VAC at Blue but 
not Black, replace PIB. 

Replace both High Limits. 
Do a Temp. Rise Test. 

Recheck power at Black (9) 
wire. If 24 VACat Black, but 
not Black/Yellow(10), 
replace PIB. 

YES

 

STEP 4- 

Check power to Water Press. Sw.

 

24 VAC between Purple (4) wire on PIB     

N

O

 

and Yellow (1) wire on Transformer? 

Recheck  at Red (3) wire, if 
voltage is 24 VAC replace PIB. 

24 VAC between Black/Yellow (11) at 
W terminal of Ignition Control and 
Yellow of Transformer? 

Correct problem with 
Black/Yellow wire or its 
connectors. 

YES

 

STEP 5- 

Check Water Pressure Switch

 

N

O

 

24 VAC between Gray (5) wire on PIB 
and Yellow (1) wire on Transformer? 

Back Pressure Test, if pressure is 
higher than 2 PSI, replace Water 
Pressure Switch, if less clean 
filter, baskets or repair pressure 
problem 

YES 

STEP 12

- Check  Blower

 

Is Blower ON? 

YES 

N

O

 

Check voltage between F2 terminal of 
Ignition Control and ground (A0. Is voltage 
105 VAC or higher? 

YES

 

Check voltage between F1 terminal 

YES

 

STEP 6

- Check power to Fusible Link

 

N

O

 

24 VAC between Orange (6) wire on PIB 
and Yellow (1) wire on Transformer? 

YES

 

STEP 7

- Check Fusible Link 

N

O

 

24 VAC between Blue (7) wire on PIB 
and Yellow (1) wire on Transformer? 

Recheck voltage at Gray (5) wire, 
if voltage is 24 VAC replace PIB. 

Check Vent Limit  and replace 
failed part if necessary. 

Correct incoming 
power problem. 

of Ignition Control and ground (A). Is 
voltage 105 VAC or higher? If no, 
replace Ignition Control, if yes check 
voltage between Black (L) to Blower 
PDB and white wire. Wired 120, 
voltage range is 105 to 130, when 
wired 240 range is 210 to 250. If 
voltage is correct replace Blower. If 

not check PDB and wires. 

STEP 13

- Check Air Pressure Switch

 

YES 

Summary of Contents for JXI200N

Page 1: ...1 Workbook JXi Pool Spa Heater...

Page 2: ...2...

Page 3: ...______________________________________________ ext _________ ______________________________________________________________________ ext _________ ______________________________________________________...

Page 4: ...to supply gas from the meter to the heater Gas shut off valve ball cock must be installed in line outside of the heater jacket Suitable gas union must be installed to connect gas line to heater outsi...

Page 5: ...Code CSA C22 1 unless local code requirements indicate otherwise The heater comes factory wired intended for use with 240 Vot 60 Hz AC field electrical supply To use 120 Vot 60 Hz AC requires changing...

Page 6: ...tem reduces hydraulic resistance by up to 50 versus other equipment sets in its class The Versa Plumb System s increased hydraulic efficiency allows for up to a 1 2 HP smaller pump to achieve the same...

Page 7: ...rovide clearances on all sides for maintenance and inspection as well as maintain minimum distances from combustible surfaces TOP 6 inches 15 cm EXHAUST SIDE 6 inches 15 cm from surface of the exhaust...

Page 8: ...other opening to living structure Dimension A 4 minimum Forced air inlet C B Distance from heater to forced air inlet or other vented opening Dimension B May be any distance if dimension C is 3 or mor...

Page 9: ...t Length vertical or horizontal in feet metres 200 4 10cm TBD m 260 4 10cm 50 15m 330 4 10cm TBD m 400 4 10cm 50 15m Table 3 Category III Vent Pipe Sizing Table When the installation requires horizont...

Page 10: ...uctions from the vent connector or elbow component manufacturer Figure 2 Remove Exhaust Body and Rain Shield Figure 1 Figure 2 Figure 2 Remove Exhaust Body and Rain Shield 4 Wipe the socket of the ven...

Page 11: ...aLink RS One way is to connect at the Pool and Common terminals of the Power Interface Board This type of connection is shown on the next page The other way is to connect to the RS 485 line red termin...

Page 12: ...ELECT SERVICE SETUP REMO TE SELECT SERVICE SETUP REMOTE TSTAT REMOTE TSTAT ENABL ED JXi HEATER CONNECTION AT FIREMAN S SWITCH At the JXi Power Interface Board connect one end of two wires to terminals...

Page 13: ...Louver Remote Load Defaults Water Temp Cal Water Temp Diff Statistics 0 00 to 2 00 Hours Off Hi Lo Com Remote T Stat Off On 34 42 Disable Enable No Yes C or 2 F or 4 F C 1 to 5 Gas Valve on time of ho...

Page 14: ...valve is also incorporated into this heater in the Inlet Outlet header Its purpose is to hold water in the exchanger during initial heat up to reduce the amount of condensate created at the heat exch...

Page 15: ...Power Distribution Board Power InterfaceBoard Ignition Control Release Button Components Electrical Raceway Release Button Press to release 15...

Page 16: ...Power Interface Board PIB R0458200 Power Distribution Circuit Board P N R0458100 To covert from 240 VAC to 120 VAC wiring snip the wire tie holding the conversion board in place Remove the conversion...

Page 17: ...ve To HSI outof phase with 120 VAC Pre Purge 15 Sec Ignition 7 Sec Interpurge 15 Sec Heat Up 40 Sec Input 24 VAC 50 60 Hz 300 mA Valve 24 VAC 2 0 A max Inducer 120 240 VAC 3 0 A HP Ignitor 120 VAC 5 0...

Page 18: ...ry When connected to the Power Distribution Board this transformer provides 120 VAC to terminals L1 and L2 of the Ignition Control whether the incoming power is 120 or 240 VAC The secondary 24 VAC of...

Page 19: ...High Limit 150 F High Limit 135 F High Limit Temperature Sensors Kit R0592300 High Limit 135 F High Limit 150 F 19...

Page 20: ...Air Blower Air Pressure Switch Air Orifice Union Gas Orifice is located here Gas Valve Fuel Components 20...

Page 21: ...ORIFACE KIT BTU NATURAL LP 200 R0591302 R0591312 260 R0591303 R0591313 330 R0591304 R0591314 400 R0591305 R0591315 FUEL ORIFACE KIT BTU NATURAL LP 200 R0591601 R0591605 260 R0591602 R0591606 330 R0591...

Page 22: ...Air Pressure Switch R0456400 Gas Valve R0591400 Hot Surface Igniter HSI R0457500 Range 50 to 500 Ohms 22...

Page 23: ...Exhaust Temperature Switch R0524300 Burner R0591700 23...

Page 24: ...ow 10 replace PIB YES STEP 4 Check power to Water Press Sw 24 VAC between Purple 4 wire on PIB NO and Yellow 1 wire on Transformer Recheck at Red 3 wire if voltage is 24 VAC replace PIB 24 VAC between...

Page 25: ...ice personnel NO Blower is ON Start on Step 13 STEP 13 Check Air Pressure Switch 24 VAC between Orange NO wire at the Air Pressure Switch and Yellow 1 wire on Transformer YES STEP 14 Check Power to PS...

Page 26: ......

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