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Page 6 

ENGLISH

  

 

Zodiac FloPro

 E3 3-Speed Variable Pump   

|

   Installation & Operation Manual

3.1.3.3 

Installation Recommendations

1. 

If the pump is located below water level, 

isolation valves must be installed on both 

sides of the pump to prevent the back flow 

of pool water during any routine or required 

servicing.

2. 

FloPro Pumps come equipped with unions 

on both the suction and discharge ports. This 

feature simplifies installation and service and 

eliminates the possibility of leaks at threaded 

adapters.

3. 

The piping must be well supported and not 

forced together where it will experience 

constant stress.

4. 

Always use properly sized valves. Zodiac 

Diverter Valves and Ball Valves typically have 

the best flow capabilities.

5. 

Use the fewest fittings possible. Each 

additional fitting has the effect of moving the 

equipment farther away from the water. 

NOTE

  If more than ten (10) suction fittings are needed, 

the pipe size must be increased. 

3.2  Electrical Installation

 WARNING

Always disconnect the power source before working 

on a motor or its connected load. 

 WARNING

Make sure that the control switch, time clock, or 

control system is installed in an accessible location, 

so that in the event of an equipment failure or a 

loose plumbing fitting, the equipment can be turned 

off. This location must not be in the same area as 

the pool pump, filter, and other equipment. 

3.3  Conduct Pressure Testing

 WARNING

When pressure testing a system with water, air 

is often trapped in the system during the filling 

process. This air will compress when the system is 

pressurized. Should the system fail, this trapped air 

can propel debris at a high speed and cause injury. 

Every effort to remove trapped air must be taken, 

including opening the bleed valve on the filter and 

loosening the pump basket lid while filling the pump.

 WARNING

Trapped air in the system can cause the filter lid 

to be blown off, which can result in death, serious 

injury, or property damage. Be sure all air is properly 

purged out of the system before operating. DO NOT 

USE COMPRESSED AIR TO PRESSURE TEST OR 

CHECK FOR LEAKS.

 WARNING

Do not pressure test above 35 PSI. Pressure 

testing must be done by a trained pool professional. 

Circulation equipment that is not tested properly might 

fail, which could result in severe injury or property 

damage.

 WARNING

When pressure testing the system with water, it is 

very important to make sure that the pump basket lid 

is completely secure.

1. 

Fill the system with water, using care to 

eliminate trapped air.

2. 

Pressurize the system with water to no more 

than 

35 PSI

.

3. 

Close the valve to trap pressurized water in 

the system.

4. 

Observe the system for leaks and/or pressure 

decay.

Lid with

Locking

Ring

and

Seal

Pump

Debris

Trap

Basket

(Inside

Pump)

Figure 2.  Exploded View of Pump

Summary of Contents for FloProE3

Page 1: ...s product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imp...

Page 2: ...ines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Section 4 O...

Page 3: ...edition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the back...

Page 4: ...essure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These p...

Page 5: ...ection 3 Installation Information 3 1 Plumbing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as crac...

Page 6: ...tion must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is often trapped in the system during t...

Page 7: ...r close the pressure release valve 7 The pump should prime The time it takes to prime will depend on the elevation and length of pipe used on the suction supply pipe See Section 3 1 3 3 Installation R...

Page 8: ...ace Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7 Replace the l...

Page 9: ...pump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...vere personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look in...

Page 11: ...g toward the ceramic ring in the backplate CAUTION Very Important To prevent damage to the seal grasp the lower portion of the seal opposite the carbon face when installing it Fan Cover Bolts 6 Motor...

Page 12: ...an even manner Once all the screws are snug torque in the same order to 13 Nm 9 If the pump is located above the water level of the pool remove the lid and fill the basket with water before starting t...

Page 13: ...otor Failure to comply may cause a shock hazard resulting in severe personal injury or death 2 To detach the pump housing from the motor see Section 6 3 2 Impeller Removal and Replacement 3 Note the a...

Page 14: ...4900 3 IMPELLER WFHP 1 0HP R0735100 4 DIFFUSER WFHP R0735400 5 MECHANICAL SEAL CARBON CERAMIC 1 SET R0735500 6 E3 PUMP BODY WFHP R0755000 7 FOOT MOTOR FHP SERIES WFHPM AUSTRALIA A0133001 8 LID W LOCKI...

Page 15: ...Page 15 ENGLISH Zodiac FloPro E3 3 Speed Variable Pump Installation Operation Manual 7 3 Exploded View 8 9 12 6 11 18 10 4 14 4 11 3 2 5 2 3 4 6 13 14 15 2 2 16 1 17 7 1 4 15 19...

Page 16: ...d trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective owners H0394700 Rev D Zodiac Group Australia 219 Woodpark Road Smit...

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