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ENGLISH

  

 

Zodiac FloPro

 E3 3-Speed Variable Pump   

|

   Installation & Operation Manual

6.2  Fault Codes

Blinks

Fault

Cause

1

Micro  

Controller 

failure

Micro controller is  

continually rebooting.

2

Mains  

under  

voltage

The mains voltage has 

dropped below 180 volts AC 

running.
Note: If this fault is active, 

the controller will reboot 

after voltage rises above 

209 volts AC for at least 6 

seconds.

3

Temperature

Over temperature (100° C) 

Under temperature (-20° C)

4

Over-current 

trip

Over current protection has 

been tripped.

5

Mains over 

voltage

Main voltage has risen 

above 269 volts AC.

6

Output shaft 

seized

Motor failed to start. 

Motor was stopped.

7

Self check

One or more of the self tests 

failed either at startup or 

during operation.

8

Motor fault

One or more of the phases 

has become disconnected.

10

Other fault

Any fault not covered by 

other codes. 

Note: Presently, no faults 

should trigger this indicator.

none EEPROM 

load failure

Checksum failed while 

loading EEPROM to 

memory.

6.3  Service Technician Maintenance

 WARNING

This pump must be serviced by a professional 

service technician qualified in pool/spa installation. 

The following procedures must be followed exactly. 

Improper installation and/or operation can create 

dangerous electrical hazards, which can cause high 

voltages to run through the electrical system. This 

can cause property damage, serious personal injury, 

and/or death. Improper installation and/or operation 

will void the warranty.

6.3.1  Blocked Impeller

 WARNING

Before servicing the pump, switch off the circuit 

breakers at the power source. Severe personal 

injury or death may occur if the pump starts 

while your hand is inside the pump.

1. 

Turn off the pump. Switch off the circuit 

breaker to the pump motor. 

2. 

Remove the lid and basket.

3. 

Look inside the pump for debris. Remove any 

debris found inside.

4. 

Replace the basket and lid.

5. 

Switch on the circuit breaker to the pump 

motor.

6. 

Turn on the pump, and see if the problem is 

solved.

7. 

If the impeller is still blocked with debris and 

it is not possible to remove the debris using 

Steps 2 through 4, the pump will need to be 

disassembled in order to access the inlet and 

outlet of the impeller.

6.3.2  Impeller Removal and Replacement

 WARNING

Before servicing the pump, switch off the circuit 

breakers at the power source. Severe personal 

injury or death may occur if the pump starts 

while your hand is inside the pump.

1. 

Turn off the pump. Switch off the circuit 

breaker to the pump motor. If you are not 

replacing the motor, do not disconnect the 

electrical wiring.

NOTE

  If you are replacing the motor, Zodiac strongly 

recommends that a qualified service technician or 

electrician properly disconnect the electrical wiring 

at the pump motor. 

2. 

Turn off any valves to prevent pool water 

from reaching the pump. Drain the water from 

the pump by loosening the unions or removing 

the drain plugs. 

3. 

Using a 9/16” wrench, loosen the bolts connecting 

the pump body to the motor backplate. See Figure 

13.

4. 

Pull the motor and backplate out of the pump 

body. Remove the pump body o-ring. The 

impeller is connected to the motor shaft.

5. 

Using a No. 1 Phillips screwdriver, remove 

the two (2) screws holding the diffuser. (The 

diffuser is the cover over the impeller.) Then 

remove the diffuser (See Figure 14).

6. 

Access the inlet and outlet of the impeller and 

remove any debris.

Summary of Contents for FloProE3

Page 1: ...s product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imp...

Page 2: ...ines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Section 4 O...

Page 3: ...edition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the back...

Page 4: ...essure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These p...

Page 5: ...ection 3 Installation Information 3 1 Plumbing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as crac...

Page 6: ...tion must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is often trapped in the system during t...

Page 7: ...r close the pressure release valve 7 The pump should prime The time it takes to prime will depend on the elevation and length of pipe used on the suction supply pipe See Section 3 1 3 3 Installation R...

Page 8: ...ace Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7 Replace the l...

Page 9: ...pump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...vere personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look in...

Page 11: ...g toward the ceramic ring in the backplate CAUTION Very Important To prevent damage to the seal grasp the lower portion of the seal opposite the carbon face when installing it Fan Cover Bolts 6 Motor...

Page 12: ...an even manner Once all the screws are snug torque in the same order to 13 Nm 9 If the pump is located above the water level of the pool remove the lid and fill the basket with water before starting t...

Page 13: ...otor Failure to comply may cause a shock hazard resulting in severe personal injury or death 2 To detach the pump housing from the motor see Section 6 3 2 Impeller Removal and Replacement 3 Note the a...

Page 14: ...4900 3 IMPELLER WFHP 1 0HP R0735100 4 DIFFUSER WFHP R0735400 5 MECHANICAL SEAL CARBON CERAMIC 1 SET R0735500 6 E3 PUMP BODY WFHP R0755000 7 FOOT MOTOR FHP SERIES WFHPM AUSTRALIA A0133001 8 LID W LOCKI...

Page 15: ...Page 15 ENGLISH Zodiac FloPro E3 3 Speed Variable Pump Installation Operation Manual 7 3 Exploded View 8 9 12 6 11 18 10 4 14 4 11 3 2 5 2 3 4 6 13 14 15 2 2 16 1 17 7 1 4 15 19...

Page 16: ...d trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective owners H0394700 Rev D Zodiac Group Australia 219 Woodpark Road Smit...

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