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Page 5 

ENGLISH

  

 

Zodiac FloPro

 E3 3-Speed Variable Pump   

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   Installation & Operation Manual

1.2  Pool Pump Suction Entrapment 

Prevention Guidelines

Section 2.  General Description

2.1 Introduction

This manual contains information for the proper 

installation, operation, and maintenance of the Zodiac 

E3 variable speed pump. Procedures in this manual 

must be followed exactly. To obtain additional copies 

of this manual, contact Zodiac

®

 Customer Service at 

1.800.688.552. For address information, see the back 

cover of this manual.

2.2 Description

The E3 is a variable-speed pump that can be run from 

1000 RPM to 2850 RPM. The pump provides three 

separate program modes to vary the speed settings 

that are accessible by a simple touch of a button. This 

allows for simple operations that can greatly reduce 

operating costs at a reasonable investment. 

 WARNING

Pump suction is hazardous and can trap and 

drown or disembowel bathers. Do not use or 

operate swimming pools, spa, or hot tubs if a 

suction outlet cover is missing, broken, or loose. 

The following guidelines provide information for 

pump installation that minimizes the risk of injury 

to users of pools and spas. Refer to Australian 

Standard 1926.3 for further information.

 WARNING

The pump is not intended for use by young children 

or infirm persons unless they have been adequately 

supervised by a responsible person to ensure that 

they can use the pump safely. Young children should 

be supervised to ensure that they do not play with 

the pump.

EcoMode:

 1400 RPM

CleanMode:

 2150 RPM

BoostMode:

 2850 RPM

NOTE:

 The recommended

speed setting is 1400 RPM.

Section 3.  Installation 

Information

3.1 Plumbing

3.1.1  Preparation Information

1. 

Upon receipt of the pump, check the carton 

for damage. Open the carton and check the 

pump for concealed damage, such as cracks, 

dents or a bent base. If damage is found, 

contact the shipper or distributor where the 

pump was purchased.

2. 

Inspect the contents of the carton and verify 

that all parts are included, see Section 7.1, 

Replacement Parts List and Exploded View.

3.1.2  Pump Location

1. 

Zodiac recommends installing the pump 

within three hundred millimetres  (300mm) 

above water level. The pump should not 

be elevated more than a metre above the 

water level of the pool. A check valve is 

recommended on the suction line of the pump.

2. 

If the pump is located below water level, 

isolation valves must be installed on both the 

suction and return lines to prevent back flow 

of pool water during any routine or required 

servicing. 

NOTE

  When the pool equipment is located below the pool 

surface a leak can result in large scale water loss 

or flooding. Zodiac cannot be responsible for such 

water loss or flooding or damage caused by either 

occurrence.

3.1.3  Pipe Sizing

3.1.3.1 

Discharge Pipe

When the pump is located up to 15 metres (15m) 

from the pool, the recommended Class 9 minimum 

pipe size for the discharge side of the pump is ninety 

millimetres (90mm) for 0.75HP and fifty millimetres 

(50mm) for 1-2 HP. 

NOTE

  All pipe sizes (Class 9) are able to withstand 

the pressures delivered by the pump, but not 

necessarily the flow. If the pipe is too small for 

the pump, or if the pump is elevated above water, 

the maximum litres per minute (LPM) may not be 

delivered. If this happens, the pump will develop an 

air pocket (cavitation) that will make noise, and the 

life of the pump may be shortened.

Figure 1.  E3 Pump Controls and Modes

Summary of Contents for FloProE3

Page 1: ...s product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imp...

Page 2: ...ines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Section 4 O...

Page 3: ...edition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the back...

Page 4: ...essure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These p...

Page 5: ...ection 3 Installation Information 3 1 Plumbing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as crac...

Page 6: ...tion must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is often trapped in the system during t...

Page 7: ...r close the pressure release valve 7 The pump should prime The time it takes to prime will depend on the elevation and length of pipe used on the suction supply pipe See Section 3 1 3 3 Installation R...

Page 8: ...ace Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7 Replace the l...

Page 9: ...pump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...vere personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look in...

Page 11: ...g toward the ceramic ring in the backplate CAUTION Very Important To prevent damage to the seal grasp the lower portion of the seal opposite the carbon face when installing it Fan Cover Bolts 6 Motor...

Page 12: ...an even manner Once all the screws are snug torque in the same order to 13 Nm 9 If the pump is located above the water level of the pool remove the lid and fill the basket with water before starting t...

Page 13: ...otor Failure to comply may cause a shock hazard resulting in severe personal injury or death 2 To detach the pump housing from the motor see Section 6 3 2 Impeller Removal and Replacement 3 Note the a...

Page 14: ...4900 3 IMPELLER WFHP 1 0HP R0735100 4 DIFFUSER WFHP R0735400 5 MECHANICAL SEAL CARBON CERAMIC 1 SET R0735500 6 E3 PUMP BODY WFHP R0755000 7 FOOT MOTOR FHP SERIES WFHPM AUSTRALIA A0133001 8 LID W LOCKI...

Page 15: ...Page 15 ENGLISH Zodiac FloPro E3 3 Speed Variable Pump Installation Operation Manual 7 3 Exploded View 8 9 12 6 11 18 10 4 14 4 11 3 2 5 2 3 4 6 13 14 15 2 2 16 1 17 7 1 4 15 19...

Page 16: ...d trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective owners H0394700 Rev D Zodiac Group Australia 219 Woodpark Road Smit...

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