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ENGLISH

  

 

Zodiac FloPro

 E3 3-Speed Variable Pump   

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   Installation & Operation Manual

Table of Contents

EQUIPMENT INFORMATION RECORD

DATE OF INSTALLATION

INSTALLER INFORMATION

INITIAL PRESSURE GAUGE READING (WITH CLEAR FILTER)

PUMP MODEL

HORSEPOWER

NOTES:

Section 1. Important Safety Instructions  ......3

1.1  Safety Instructions .......................................... 3
1.2  Pool Pump Suction Entrapment Prevention 

Guidelines ...................................................... 5

Section 2.  General Description ....................5

2.1 Introduction ..................................................... 5
2.2 Description ..................................................... 5

Section 3.  Installation Information ..................5

3.1 Plumbing ........................................................ 5
3.2  Electrical Installation ....................................... 6
3.3  Conduct Pressure Testing .............................. 6

Section 4.  Operation ......................................7

4.1 Start-up ........................................................... 7
4.2  Operational Controls ...................................... 7

Section 5.  Service and Maintenance ............8

5.1  Routine Maintenance ..................................... 8

Section 6.  Troubleshooting and Repair .......9

6.1 Troubleshooting .............................................. 9
6.2  Fault Codes .................................................. 10
6.3  Service Technician Maintenance .................. 10

Section 7.  Product Specifications and

 

Technical Data ...........................14

7.1  Replacement Parts List ................................ 14

7.2  General Specifications

 ................................. 14

7.3  Exploded View .............................................. 15

Summary of Contents for FloProE3

Page 1: ...s product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imp...

Page 2: ...ines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Section 4 O...

Page 3: ...edition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the back...

Page 4: ...essure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These p...

Page 5: ...ection 3 Installation Information 3 1 Plumbing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as crac...

Page 6: ...tion must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is often trapped in the system during t...

Page 7: ...r close the pressure release valve 7 The pump should prime The time it takes to prime will depend on the elevation and length of pipe used on the suction supply pipe See Section 3 1 3 3 Installation R...

Page 8: ...ace Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7 Replace the l...

Page 9: ...pump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...vere personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look in...

Page 11: ...g toward the ceramic ring in the backplate CAUTION Very Important To prevent damage to the seal grasp the lower portion of the seal opposite the carbon face when installing it Fan Cover Bolts 6 Motor...

Page 12: ...an even manner Once all the screws are snug torque in the same order to 13 Nm 9 If the pump is located above the water level of the pool remove the lid and fill the basket with water before starting t...

Page 13: ...otor Failure to comply may cause a shock hazard resulting in severe personal injury or death 2 To detach the pump housing from the motor see Section 6 3 2 Impeller Removal and Replacement 3 Note the a...

Page 14: ...4900 3 IMPELLER WFHP 1 0HP R0735100 4 DIFFUSER WFHP R0735400 5 MECHANICAL SEAL CARBON CERAMIC 1 SET R0735500 6 E3 PUMP BODY WFHP R0755000 7 FOOT MOTOR FHP SERIES WFHPM AUSTRALIA A0133001 8 LID W LOCKI...

Page 15: ...Page 15 ENGLISH Zodiac FloPro E3 3 Speed Variable Pump Installation Operation Manual 7 3 Exploded View 8 9 12 6 11 18 10 4 14 4 11 3 2 5 2 3 4 6 13 14 15 2 2 16 1 17 7 1 4 15 19...

Page 16: ...d trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective owners H0394700 Rev D Zodiac Group Australia 219 Woodpark Road Smit...

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