Zip AP3/05 Nstallation, Maintenance And User Instructions Download Page 9

 Instructions. V1.01 

Page 7  

 JULY / 2013

Installation

1.  Before starting installation the 

WARNINGS   

(page 3) and 

CAUTIONS 

 

(page 

4) should be read and fully understood. If in doubt , or in need of further guidance, 
please call Zip Customer Service on 0845 6 005 005.

2.  Installations must comply fully with UK Water Regulations, Building regulations part G3 

and any Local Authority requirements.

3.  The electrical installation including earthing and cross bonding should comply with the 

current IEE regulations and any local authority requirements.

4.  The Zip Aquapoint III is designed for connection direct to the incoming mains water 

supply and accommodation must be made for the expanded water that will occur 
with each heating cycle. Regulations permit expanded hot water to be accommodated 
within the supply pipe work provided that no check valve, stop valve with loose jumper  

or other fitting can prevent reverse flow

.

 [See diagram 1, (fig.2) on page 10].

5.  Where the expanded water cannot be accommodated in the pipe work and the static 

water supply pressure is under 3.5 bar, fit accessory pack AQ2 (expansion vessel and 
check valve). Where static water pressures are likely to exceed 3.5 bar fit accessory 

pack AQ2 and AQ3(pressure reducing valve and line strainer).

[ see diagrams 2&3 (fig2) 

page 10]

6.  If required a temperature and pressure relief valve (accessory AQ1) can be used with any 

installation by fitting securely into the locating point provided. 

7. 

The 6 bar expansion relief valve must be fitted on the cold water supply. 

 

Under no circumstances should the expansion relief valve be installed in an inverted 
position as fouling of the seat caused by deposits may prevent it from operating correctly. 
The safety relief valve connections should not be used for any other purpose and no 

valve should be fitted between the expansion relief valve and the storage cylinder.

8.  The drain connection from the expansion relief valve and the T&P valve, if fitted, 

must be in accordance with the water supply regulations. The point of discharge 
must be in a safe and visible position. The connection should be made using 15mm 
pipe having a continuous fall to a maximum length of 3 metres. It shall not have 
more than 3 right-angled bends. If a waste connection in excess of 3 metres is 
necessary, the pipe diameter should be 22mm with continuous fall  and no more 
than 4 right-angled bends with a maximum resistance to flow equivalent to 9 metres 
of straight pipe.

9. 

An isolating valve must be fitted to the cold water supply.

10. 

Valves and fittings must be of a type required by the Water Supply Regulations. 

Requirements

Summary of Contents for AP3/05

Page 1: ...e instructions carefully before commencing installation of this unvented water heater Please leave these instructions with the end user after installation Zip Heaters UK Ltd 14 Bertie Ward Way Dereham...

Page 2: ...inside front cover inside back cover...

Page 3: ...nd when correctly fitted to comply with the requirements of the United Kingdom Water Regulations Byelaws Scotland The products are listed under the WRAS Water Regulations Advisory Scheme Water Fitting...

Page 4: ...fitted to the vessel to provide anti corrosion protection for the vessel and the heating element Description Gradual erosion of the anode will occur depending on local conditions and in extreme cases...

Page 5: ...e appliance its wiring and piping must not be modified in any way In case of malfunction isolate the power supply immediately In case of leaks also isolate the water supply Repairs must only be carrie...

Page 6: ...0845 6 005 005 for advice Zip Heaters UK Ltd cannot be held liable for any damages caused by failure to observe these instructions It is recommended that an HE45004 Water Block is fitted in the water...

Page 7: ...pacity 6 Litre 10 Litre 15 Litre Weight kg Full 12 7 18 5 24 8 Weight kg Empty 6 7 8 5 9 8 Heat up time 15 C to 65 C 11 mins 18 mins 32 mins Re heat time 70 vol 7 mins 12 mins 18 mins Heat Loss kWh 24...

Page 8: ...rol knob lens AQ0332 4 Thermostat AQ0333 5 Resettable cut out AQ0334 6 Sacrificial anode 10 15 litre AQ0335 7 Sacrificial anode 5 litre AQ0347 8 Indicator light AQ0336 9 Control knob with spring AQ033...

Page 9: ...2 and AQ3 pressure reducing valve and line strainer see diagrams 2 3 fig2 page 10 6 If required a temperature and pressure relief valve accessory AQ1 can be used with any installation by fitting secur...

Page 10: ...laced unsupported on the floor or cupboard base but if additional support is required securing screws are supplied that locate to the rear of the casing As shown in fig 1 4 Always position the Zip Aqu...

Page 11: ...s Do not use plumbers paste to secure the joints as this can impair the operation of any valves connected to the heater 6 An isolating service valve not supplied should be fitted in the cold water sup...

Page 12: ...1 NEAREST COLD WATER DRAW OFF HOT COLD EXPANSION RELIEF VALVE EXPANSION VESSEL SERVICE VALVE CHECK VALVE PRESSURE REDUCING VALVE DIAGRAM 3 Inlet pressure greater than 0 35 MPa 3 5 bar Using pack AQ2...

Page 13: ...ole switched spur 2 If the cable length is insufficient it is recommended that the entire length of cable is replaced with no joins to the original To replace the cable a a Prise the temperature contr...

Page 14: ...h a water temperature of 55 C is recommended for economical operation while minimising lime scale deposits and thermal losses Note Rotating the temperature control knob varies the temperature over the...

Page 15: ...cated inside the cover DO NOT reset the over temperature cut out until the cause of it s operation has been correctly diagnosed and corrected 4 DO NOT use the water heater if it is suspected of being...

Page 16: ...connect the wire between the anode and the vessel and check that the current between anode and vessel exceeds 0 4mA Ensure that the wire is reconnected afterwards If the current between the anode and...

Page 17: ...the thermal controls when discharge ceases Replace the thermostat if faulty Continuous water discharge from tundish Pressure reducing valve not operating correctly Check with pressure gauge and repla...

Page 18: ...Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or which cannot except to a limited extent be excluded restricted or modified as between the owner...

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