Zip AP3/05 Nstallation, Maintenance And User Instructions Download Page 16

 Instructions. V1.01 

Page 14  

JULY / 2013

Schedule

It is recommended that all key components of the heater should be inspected on a 

regular basis, no greater than 12 monthly intervals, for the continued safe and efficient 

operation of the unit. The inspection should be carried out by a competent person 
(electrician or plumber) familiar with unvented systems and the components to be 
inspected should include the following:

1. 

Sacrificial anode. The condition of the anode should be checked regularly by an 

authorised Zip service provider as part of the preventative maintenance program, to 
ensure it’s effectiveness in protecting the vessel and element from corrosion. 

To check the condition of the anode visually through the flange opening, first remove the 

thermostat temperature probe and disconnect the electrical wires to the element before 
unscrewing the element assembly and removing it.  
To check the condition of the anode electrically, disconnect the wire between the anode 
and the vessel and check that the current between anode and vessel exceeds 0.4mA.
Ensure that the wire is reconnected afterwards. 
If the current between the anode and the vessel does not exceed 0.4mA it should be 
checked visually and if badly corroded, it should be replaced. 

To replace the anode, grasp it with long tongs or another suitable tool through the flange 

opening and unscrew the securing nut whilst,at the same time supporting the anode 
from inside the vessel.

2.  Expansion relief valve. Check correct operation. 
3. 

T&P relief valve, if fitted. Check correct operation.

4. 

Expansion vessel, if fitted. Check pressure-referring to label on the side of the vessel.

5. 

Integral line strainer, if a pressure reducing valve is fitted. Inspect and clean as 

necessary.

6.  Check the discharge pipe is free of obstructions.
7.  Check that all the electrical connections are tight. 

 

De-Installation

•  Switch off and disconnect the electrical supply.
•  Close the mains water supply isolating valve.
•  Disconnect the inlet and outlet connections on the heater.
•  Remove the heater.
•  Drain the unit through the hot water supply connection.

Summary of Contents for AP3/05

Page 1: ...e instructions carefully before commencing installation of this unvented water heater Please leave these instructions with the end user after installation Zip Heaters UK Ltd 14 Bertie Ward Way Dereham...

Page 2: ...inside front cover inside back cover...

Page 3: ...nd when correctly fitted to comply with the requirements of the United Kingdom Water Regulations Byelaws Scotland The products are listed under the WRAS Water Regulations Advisory Scheme Water Fitting...

Page 4: ...fitted to the vessel to provide anti corrosion protection for the vessel and the heating element Description Gradual erosion of the anode will occur depending on local conditions and in extreme cases...

Page 5: ...e appliance its wiring and piping must not be modified in any way In case of malfunction isolate the power supply immediately In case of leaks also isolate the water supply Repairs must only be carrie...

Page 6: ...0845 6 005 005 for advice Zip Heaters UK Ltd cannot be held liable for any damages caused by failure to observe these instructions It is recommended that an HE45004 Water Block is fitted in the water...

Page 7: ...pacity 6 Litre 10 Litre 15 Litre Weight kg Full 12 7 18 5 24 8 Weight kg Empty 6 7 8 5 9 8 Heat up time 15 C to 65 C 11 mins 18 mins 32 mins Re heat time 70 vol 7 mins 12 mins 18 mins Heat Loss kWh 24...

Page 8: ...rol knob lens AQ0332 4 Thermostat AQ0333 5 Resettable cut out AQ0334 6 Sacrificial anode 10 15 litre AQ0335 7 Sacrificial anode 5 litre AQ0347 8 Indicator light AQ0336 9 Control knob with spring AQ033...

Page 9: ...2 and AQ3 pressure reducing valve and line strainer see diagrams 2 3 fig2 page 10 6 If required a temperature and pressure relief valve accessory AQ1 can be used with any installation by fitting secur...

Page 10: ...laced unsupported on the floor or cupboard base but if additional support is required securing screws are supplied that locate to the rear of the casing As shown in fig 1 4 Always position the Zip Aqu...

Page 11: ...s Do not use plumbers paste to secure the joints as this can impair the operation of any valves connected to the heater 6 An isolating service valve not supplied should be fitted in the cold water sup...

Page 12: ...1 NEAREST COLD WATER DRAW OFF HOT COLD EXPANSION RELIEF VALVE EXPANSION VESSEL SERVICE VALVE CHECK VALVE PRESSURE REDUCING VALVE DIAGRAM 3 Inlet pressure greater than 0 35 MPa 3 5 bar Using pack AQ2...

Page 13: ...ole switched spur 2 If the cable length is insufficient it is recommended that the entire length of cable is replaced with no joins to the original To replace the cable a a Prise the temperature contr...

Page 14: ...h a water temperature of 55 C is recommended for economical operation while minimising lime scale deposits and thermal losses Note Rotating the temperature control knob varies the temperature over the...

Page 15: ...cated inside the cover DO NOT reset the over temperature cut out until the cause of it s operation has been correctly diagnosed and corrected 4 DO NOT use the water heater if it is suspected of being...

Page 16: ...connect the wire between the anode and the vessel and check that the current between anode and vessel exceeds 0 4mA Ensure that the wire is reconnected afterwards If the current between the anode and...

Page 17: ...the thermal controls when discharge ceases Replace the thermostat if faulty Continuous water discharge from tundish Pressure reducing valve not operating correctly Check with pressure gauge and repla...

Page 18: ...Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or which cannot except to a limited extent be excluded restricted or modified as between the owner...

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