Zip AP3/05 Nstallation, Maintenance And User Instructions Download Page 11

 Instructions. V1.01 

Page 9  

 JULY / 2013

1.  Check the incoming water supply pressure with reference to the table and diagrams on 

the following page to determine the layout required bearing in mind that mains water 
supply pressure can increase considerably at night. 

2. 

Refer to the diagrams in (fig.2) to determine the accessories required to suit your layout

3.  Position the heater and controls to allow for future maintenance.
4. 

All control and safety valves are marked with the direction of flow and will not function if 

incorrectly orientated. Do not break any seals or attempt to adjust any safety valve, to do 
so may impair the safety of the installation and will invalidate the warranty.

5. 

To ensure a watertight seal use fibre washers for connecting the inlet and outlet pipes to 

the heater. Complete the seal by using PTFE tape to the threads but do not over apply or 
extend beyond the thread limits as this will lessen the effectiveness of the joints. Do not 
use plumbers paste to secure the joints as this can impair the operation of any valves 
connected to the heater.

6. 

An isolating service valve (not supplied) should be fitted in the cold water supply pipe 
work as shown in all 3 diagrams in (fig.2).

7. 

Flush all pipe work thoroughly before making the final connections to the valves, 

accessories and cold feed to the heater to ensure that any debris is removed. Failure to 
do this may result in irreparable damage to the controls and will invalidate the warranty.

Plumbing and safety control arrangement

The unit will be supported by being hung on a bracket fixed to a support wall, using 
the fixings provided, as shown (fig.1). Therefore it is important to ensure that the wall 

is strong and solid enough to fully support the unit when the tank is full.
It is important to ensure when drilling the wall, that the selected position avoids any 
pipe work or electrical cabling. To mount the heater, the bracket ‘hooks’ locate into 

the slots provided in the back of the unit, allowing the unit to hang flat against the 

wall.

IT IS NOT NECESSARY TO REMOVE THE CASING TO MOUNT 

THE WATER HEATER ON THE WALL BRACKET.

 

Summary of Contents for AP3/05

Page 1: ...e instructions carefully before commencing installation of this unvented water heater Please leave these instructions with the end user after installation Zip Heaters UK Ltd 14 Bertie Ward Way Dereham...

Page 2: ...inside front cover inside back cover...

Page 3: ...nd when correctly fitted to comply with the requirements of the United Kingdom Water Regulations Byelaws Scotland The products are listed under the WRAS Water Regulations Advisory Scheme Water Fitting...

Page 4: ...fitted to the vessel to provide anti corrosion protection for the vessel and the heating element Description Gradual erosion of the anode will occur depending on local conditions and in extreme cases...

Page 5: ...e appliance its wiring and piping must not be modified in any way In case of malfunction isolate the power supply immediately In case of leaks also isolate the water supply Repairs must only be carrie...

Page 6: ...0845 6 005 005 for advice Zip Heaters UK Ltd cannot be held liable for any damages caused by failure to observe these instructions It is recommended that an HE45004 Water Block is fitted in the water...

Page 7: ...pacity 6 Litre 10 Litre 15 Litre Weight kg Full 12 7 18 5 24 8 Weight kg Empty 6 7 8 5 9 8 Heat up time 15 C to 65 C 11 mins 18 mins 32 mins Re heat time 70 vol 7 mins 12 mins 18 mins Heat Loss kWh 24...

Page 8: ...rol knob lens AQ0332 4 Thermostat AQ0333 5 Resettable cut out AQ0334 6 Sacrificial anode 10 15 litre AQ0335 7 Sacrificial anode 5 litre AQ0347 8 Indicator light AQ0336 9 Control knob with spring AQ033...

Page 9: ...2 and AQ3 pressure reducing valve and line strainer see diagrams 2 3 fig2 page 10 6 If required a temperature and pressure relief valve accessory AQ1 can be used with any installation by fitting secur...

Page 10: ...laced unsupported on the floor or cupboard base but if additional support is required securing screws are supplied that locate to the rear of the casing As shown in fig 1 4 Always position the Zip Aqu...

Page 11: ...s Do not use plumbers paste to secure the joints as this can impair the operation of any valves connected to the heater 6 An isolating service valve not supplied should be fitted in the cold water sup...

Page 12: ...1 NEAREST COLD WATER DRAW OFF HOT COLD EXPANSION RELIEF VALVE EXPANSION VESSEL SERVICE VALVE CHECK VALVE PRESSURE REDUCING VALVE DIAGRAM 3 Inlet pressure greater than 0 35 MPa 3 5 bar Using pack AQ2...

Page 13: ...ole switched spur 2 If the cable length is insufficient it is recommended that the entire length of cable is replaced with no joins to the original To replace the cable a a Prise the temperature contr...

Page 14: ...h a water temperature of 55 C is recommended for economical operation while minimising lime scale deposits and thermal losses Note Rotating the temperature control knob varies the temperature over the...

Page 15: ...cated inside the cover DO NOT reset the over temperature cut out until the cause of it s operation has been correctly diagnosed and corrected 4 DO NOT use the water heater if it is suspected of being...

Page 16: ...connect the wire between the anode and the vessel and check that the current between anode and vessel exceeds 0 4mA Ensure that the wire is reconnected afterwards If the current between the anode and...

Page 17: ...the thermal controls when discharge ceases Replace the thermostat if faulty Continuous water discharge from tundish Pressure reducing valve not operating correctly Check with pressure gauge and repla...

Page 18: ...Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or which cannot except to a limited extent be excluded restricted or modified as between the owner...

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