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Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 

Page 5 of 12

Set Up Water Discharge 

Continued

Autosyphon Installation

  More than one cistern can be fed from a single latching valve, but for 

accurate balancing, do not connect together more than two cisterns. 

  The balance of water can be achieved by keeping the supply pipe length to 

each cistern as equal in length as possible.

  If this is not practical fit a flow restrictor of equal rating at the entry to each 

cistern. 

 

Remove the existing filling mechanism from the cistern, including the float 
and aspirin washer, to permit unrestricted inlet of the water. The flow of 
water into the cistern is controlled by the latching valve.

 

Remove the existing manual flushing mechanism from the cistern, and fit 
the syphon to the outlet hole as shown in the diagram. Connect the sparge 
pipe to the protruding thread from the syphon.

 

Note: To adjust the auto syphon height within the cistern, add a second 
locking nut to the inside of the cistern and wind second nut up or down.

 

Adjust the height of the syphon so that the flush triggering level remains 
below the level of the cistern overflow pipe.

 

An air gap must always remain between the cistern water level and the inlet 
water pipe level, to prevent backflow.

Airbreak Installation

 

The air break must be fitted in a vertical position. Fitting in a position other 
than vertical will result in leakage. 

 

Fit the air break to the top of the urinal sparge pipe (in place of a cistern), as 
shown in the diagram.

 

Do not use sealing tape in the joints. Both the air break and the latching 
valve use compression connections fittings. Sealing tape is not required.

 

Supply and install a half-inch pipe from the top of the air break, to the outlet 
side of the latching valve.

 

Securely fix the piping to the wall as per AS/NZS3500 to prevent possible 
tampering and vandalism.

 

Adjust the timing of the flush to ensure an adequate flush, by setting the 
flush cycle switches on the sensor (see page 9).

Restrictor installation:

Fit the Restrictaflow between the tap and the latching valve (see below). The 

Restrictaflow must be connected to the valve port 
marked IN.

Latching valve

  IN

OUT

Water level

Auto syphon

Outlet hole

Sparge pipe

Overflow pipe

Air gap

Latching valve

Air break fitting

Sparge pipe

Must be vertical

Water Flow

water flow

water flow

Restrictaflow

outlet to airbreak

Flow

From stop valve

NOTE: 

The valve must be in-

stalled with the INLET and OUTLET 
ports oriented with the water fl ow 
(as shown above). The valve body 
is marked IN and OUT. Incorrect 
assembly will result in damage to 
the diaphragm. 

Summary of Contents for 99168

Page 1: ...Master Pearl Zip FlushMaster Mk 2 41091 Zip FlushMaster Pearl Compact Recessed Sensor Solenoid DC WS004 With 64mm body Water Saver Urinal Flushing System Keeps Urinals Clean Reduces Water Wastage Inst...

Page 2: ...Details 12 99168 Pearl Water Saver Sensor only 64mm body 99021 Zip FlushMaster Cistern Autosyphon 1 00 inch BSP 25 mm 99022 Zip FlushMaster Cistern Autosyphon 1 25 inch BSP 32 mm 99023 Zip FlushMaste...

Page 3: ...ctions Designed for indoor use only do not expose to elements of nature All plumbing connections must be made in accordance with AS3500 Supply pressure 350kPa 700kPa Installation Procedure 1 Set up wa...

Page 4: ...itre discharge capacity Typical Installation with Cistern Typical Installation with Direct Injection Flow restrictor Installation Notes The Restrictaflow must be fitted between the isolating valve not...

Page 5: ...een the cistern water level and the inlet water pipe level to prevent backflow Airbreak Installation The air break must be fitted in a vertical position Fitting in a position other than vertical will...

Page 6: ...r more than three stalls use additional sensors Warning Do not connect battery or power pack until all plumbing connections are completed The power must be connected last as connection activates the s...

Page 7: ...Secure the brown cable into the right hand screw terminal and tighten Secure the blue cable into the left hand screw terminal and tighten Push the plug into the socket on the circuit board positioned...

Page 8: ...is shipped with the following Preset Values Janitorial Flush Set at 12 Hours Delay Time Set at 45 seconds Fill Time Set at aprox 5 seconds Connect Optional Power Pack AC Power Pack product code 99031...

Page 9: ...own Push the button again and the light will change from Green to Red as shown repeat this as many times as required for Delay TIme Each push of the button ads 45 seconds Delay up to a maximum of 30 m...

Page 10: ...s on page 8 and 9 Replace cover on battery holder and replace cover on sensor housing Battery low When the battery voltage becomes low the detection LED on front of unit will flash both Green and Red...

Page 11: ...Reset sensor timer switches Cistern fills or direct inject flushes for only 5 seconds at a time Sensor timers set to test mode Reset sensor timer switches Cistern fills or direct inject flushes for o...

Page 12: ...Condell Park NSW 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 IPG Z 103 As Zip policy is one of...

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