background image

14

cannot be set to STANDBY with a non-zero pressure value 

displayed in the cuff(s). However for leak testing pur-

poses, a bypass feature has been incorporated. Press the               

ON/STANDBY touch-switch until the alarm message 

“CUFF” “NOT” “DEFL” appears. Release the ON/STANDBY 

touch-switch and within 5 seconds of the alarm discontinu-

ing, press and hold the ON/STANDBY switch again. The 

switch must be held in for an additional 10 seconds before 

the unit will be set to STANDBY.
NOTE: During the 10 seconds, the alarm will continue to 

sound a high pitch tone, the alarm silence lamp will be lit 

and the alarm message “CUFF” “NOT” “DEFL” will be dis-

played. The alarm cannot be silenced by the alarm silence 

switch.
After 10 minutes, turn the unit back on. Operation will 

resume under cuff inflated start-up conditions (see sec-

tion 2.5 part 3 for explanation). Cancel the alarm using the 

ALARM SILENCE push-button. Display both main and sec-

ond pressure points be activating either PRESSURE touch-

switch and view the current (New) pressure set point. The 

set point is always displayed with an asterisk in the far left 

position. The current set point for either cuff should be at 

least 400 mm Hg or more. Values less than this should be 

traced and corrected. The first connection to check should 

be the connections of the cuffs. Different cuffs and/or cuff 

hoses may be tried to determine if the leak is internal or 

external of the unit.

3.4.6 BATTERY VOLTAGE AND BATTERY SERVICE

NOTE: This section assumes that the unit has been 

plugged in and the battery charging for at least 24 hours. 

The rear case must be removed to measure battery volt-

age. See Section 3.3 ACCESS TO PARTS and be sure to 

follow cautionary statements.

A. Battery Voltage Check

Be sure the unit is unplugged. Attach a volt meter to the 

battery plug (P6 on the CPU board). The battery voltage 

should not be lower than 24 volts while in this off state. If, 

after 1 minute, the voltage reads less than 24 volts, the 

integrity of the batteries should be suspect and they should 

be replaced.

B. Battery Service

The two 12-volt sealed lead acid batteries are charged us-

ing the latest lead acid charging technology. The charging 

circuit is active anytime the unit is plugged into an accept-

able  

AC (~) outlet and the batteries are installed. The charger 

automatically sequences through several charge states 

based on the battery voltage and charging current condi-

tions. Based on a charger test, the best charge mode is 

selected. No maintenance is required of the battery charg-

ing circuit.
The life of the batteries depends on the type of service 

and the storage method. Battery replacement will need to 

be more frequent with continued cycles of deep discharge 

and/or storage in a high temperature environment. Infre-

quent short-term use of the batteries and storage in a 

room-temperature environment will result in maximum life. 

It is recommended that the batteries in the 

A.T.S. 

2000 be 

replaced annually. 

The 

A.T.S. 

2000 should be connected 

to 

~

 power 24 hours before initial use.

3.5 UNSCHEDULED MAINTENANCE

The 

A.T.S. 

2000 Tourniquet is designed with several specific 

self-test features to assist in fault isolation. These features 

are designed to show a message in PRESSURE and TIME 

displays. The meaning of these messages are delineated in 

Tables 2.1 and 2.2.
Another mode of failure that might occur is where the high 

pitched tone occurs that cannot be silenced by the ALARM 

SILENCE push-button. The valves and pump will be dis-

abled‚ which seals off the cuff(s) to prevent pressure loss. 

The displays may show random characters. Should this 

occur, the Watch Dog Timer circuit of the safety processor 

has detected a problem. The microprocessor may not be 

executing reliable instructions and is not able to display the 

correct failure message. This failure mode, and all others 

giving a “FAIL” message, might be cleared by cycling the 

ON/STANDBY touch-switch.
The calibration error message (CALM, CAL2 or CALR) may 

be due to faulty circuitry or may simply indicate the need 

for calibration. The Watch Dog Timer (WDT) error message 

may be due to a faulty Watch Dog Timer circuit or improper 

microprocessor timing.

3.6 EXPECTED TEST POINT READINGS

To expedite unscheduled maintenance, Table 3.1, Ex-

pected Test Point Readings, has been incorporated into this 

manual. This table, as well as Table 3.2, Troubleshooting, 

should give a qualified technician a good starting point from 

which to locate and repair most problems that could occur 

during the life of the unit.

3.7 TROUBLESHOOTING GUIDE

To aid in unscheduled maintenance, Table 3.2 delineates a 

number of possible malfunctions that could occur with the 

unit. The most likely causes are shown for each symptom. 

While it is not practical to enumerate every conceivable 

malfunction and all possible causes, the table will assist in 

isolating the most common problems.
Expected readings on both the CPU and power supply 

boards are shown in Table 3.1. All measurements are to be 

made at room temperature with the cuffs disconnected, and 

the unit connected to AC (~) power. All voltage measure-

ments are with respect to ground and are to be made with 

the unit on.

Summary of Contents for A.T.S. 2000

Page 1: ...Operator Service Manual A T S 2000 TOURNIQUET SYSTEM REF 60 2000 101 00...

Page 2: ...EDIES In no case shall Zimmer Inc be liable for any special incidental or consequential damages whether based on breach of warranty or other legal theory Some states do not allow limitations on warran...

Page 3: ...ns 6 2 3 2 Volume Selection 7 2 4 Controls Indicators and Connectors 7 2 5 Single Cuff Operation 8 2 6 Dual Cuff Operation 9 2 7 Bier Block Cuff Operation IVRA 9 2 8 Alarm Conditions 9 2 8 1 Pressure...

Page 4: ...ssis From Rear Case 24 8 10 Separating Chassis 25 11 CPU Board 26 12 Power Supply Board 27 13 CPU Schematic Sheet 1 of 3 ENCLOSED 14 CPU Schematic Sheet 2 of 3 ENCLOSED 15 CPU Schematic Sheet 3 of 3 E...

Page 5: ...s time alarm low battery voltage hardware failure For certain types of equipment mal functions the unit will also display error messages for certain equipment malfunctions that identify the cause of e...

Page 6: ...Skin grafts in which all bleeding points must be readily distinguished Compromised vascular circulation e g peripheral artery disease Diabetes mellitus The presence of sickle cell disease is a relativ...

Page 7: ...ing effect exerted by an unpressurized cuff and its padding if used which prevents venous return at the beginning of the operation 2 By blood remaining in the limb because of insufficient exsangui nat...

Page 8: ...cuff line with connector and second cuff line with connector into the reservoir sense ports See Fig 1 m Apply 250 mm Hg of pressure to the reservoir sense ports The display should read 250 3 mm Hg n...

Page 9: ...etting touch switch or The TIME display will display the time setting with an asterisk in the far left digit The asterisk helps the operator identify that the data being displayed is the set point dat...

Page 10: ...uet can be fitted around the wrist Apply a leak free tourniquet cuff smoothly without wrinkles The valve port and hose connections should be placed so that the hose will not be kinked when the limb is...

Page 11: ...Table 2 1 The appropriate actions indicated are based on the most probable causes and should only be used as a guide Other causes of alarm conditions may indicate a need for other actions In addition...

Page 12: ...ESSURIZED DURING POWER UP This will occur if for example the unit is turned off and back on without deflating the cuff STEADY HIGH PITCH CUFF INFL LIT If a cuff pressure is 50 mm Hg or greater at the...

Page 13: ...OF CALIBRATION OR CAL VALVE MALFUNCTION CAL2 FAIL STEADY HIGH PITCH LIT SECOND CUFF OUT OF CALIBRATION OR CAL VALVE MALFUNCTION CALR FAIL STEADY HIGH PITCH LIT RESERVOIR OUT OF CALIBRATION OR CAL VALV...

Page 14: ...AC power or during patient transport The Windowing Watch Dog Circuit Safety Processor is a hardware circuit that monitors the timing signal generated by the microprocessor as well as valve states and...

Page 15: ...nd 475 13 Remove source pressure then disconnect the calibra tion connecting hose from both sense ports 14 Return the set points to zero by pressing the time touch switch 3 times for each cuff 15 Pres...

Page 16: ...aintenance is required of the battery charg ing circuit The life of the batteries depends on the type of service and the storage method Battery replacement will need to be more frequent with continued...

Page 17: ...nabled TP11 5 V 0 5 V 5 V Supply TP12 5 V 0 V 0 5 V 50 mV 5 V Nominal 0 V when depressing ON STANDBY switch on membrane panel TP13 V Common 50 mV Bulk Supply Common TP14 4 5 V 0 V 1 V 50 mV 0 V if Saf...

Page 18: ...ill not inflate a Touch Switch Panel connector not properly plugged into P9 b Tubing inside unit may be pinched or improperly connected c Valve s stuck d Pump not properly plugged into P10 2 Cuff s wi...

Page 19: ...ngs b Leak in valve manifold c Transducer not working TP29 Voltage will vary with pressure 0 25 to 4 V CPU Board 13 Valve fail alarm message a Faulty valve driver b No power to valves TP17 CPU Board T...

Page 20: ...07 Valve 24 V Burkert fast inflate deflate 60 2000 000 08 Fuse 500 mA 5 x 20 mm 62 1129 001 00 Contol Panel 13 touch switch 62 1131 001 00 Alarm Silence Switch without lamp 62 1132 001 00 Alarm Silen...

Page 21: ...cm 60 7500 005 30 in 76 cm x 4 125 in 10 5 cm 60 7500 006 34 in 86 cm x 4 125 in 10 5 cm 60 7500 007 42 in 107 cm x 4 125 in 10 5 cm A T S Contour Cuff Dual Port Single Bladder 60 7500 008 42 in 107...

Page 22: ...f 60 7400 002 Contour Arm Cuff 60 7400 003 Contour Thigh Cuff 60 7400 004 Lower Leg Cuff A T S Low Pressure Cuff Dual Port Dual Bladder 60 7400 010 Cylindrical Arm IVRA Cuff 60 7400 011 Contour Arm IV...

Page 23: ...y A Reservoir Sense Ports B Main Cuff Sense Port C Second Cuff Sense Port D Calibration Hose Assembly E Calibrated mmHg Pressure Meter minimum range of 0 to 700 mmHg F Pressure Regulator 0 to 700 mmHg...

Page 24: ...ON STANDBY I O Touch Switch B PRESSURE SETTING Touch Switches C TIME SETTING Touch Switches D INFLATE DEFLATE Touch Switches E ALARM SILENCE Switch F PRESSURE Displays G TIME Displays H AC Indicator L...

Page 25: ...23 3 Block Diagram...

Page 26: ...from Rear Case 1 Remove Pole Clamp knob Removing Chassis from Rear Case 2 Remove Rear Cover Screws Removing Chassis from Rear Case 3 Remove 4 Feet and Screws Removing Chassis from Rear Case 4 Slide F...

Page 27: ...25 8 9 10 Separating Chassis 1 Remove top 2 screws Separating Chassis 3 Access to all components Separating Chassis 2 Remove Recessed Bottom 3 screws...

Page 28: ...26 11 CPU Board...

Page 29: ...27 12 Power Supply Board...

Page 30: ...manual Electrical Hazard Year of manufacture Replace fuse as marked Conformity Marking of the Council of the European Community T V Product Service Munich Germany UL Classification Mark Medical Equipm...

Page 31: ...initions 17 WARNING A T S WILL NOT DEFLATE CUFF IN STANDBY MODE MEDICAL EQUIPMENT WITH RESPECT TO ELECTRIC SHOCK FIRE AND MECHANICAL HAZARDS ONLY IN ACCORDANCE WITH UL 60601 1 CAN CSA C22 2 NO 601 1 A...

Page 32: ...Revised 02 05 1996 2005 Zimmer Orthopaedic Surgical Products Printed in U S A 62 2000 101 00 Zimmer Orthopaedic Surgical Products 200 West Ohio Avenue P O Box 10 Dover Ohio U S A 44622...

Reviews: