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3.4.4 CALIBRATION

CALIBRATION SHOULD BE PERFORMED EVERY 6 

MONTHS, OR AFTER ANY UNSCHEDULED MAINTE-

NANCE.

Calibration of the 

A.T.S.

 2000 Tourniquet consists of a 

series of set-points from which the microprocessor can 

calculate the correct pressure readings by linearizing the 

pressure from the set-point voltages. These set-points are 

made by pressurizing the individual transducers to a prede-

termined pressure then allowing the microprocessor to read 

the voltages at those pressures (set-points). The set-point 

voltages are stored in nonvolatile memory and used when-

ever pressure is calculated.
The unit software contains an instruction set for the Cali-

bration Mode that is independent of the normal operating 

software. To enter the Calibration Mode, turn the unit on, 

then press and hold the Second Pressure Increase (+) and 

Decrease (–) touch-switches until “CUFF” “CAL” is dis-

played.

EQUIPMENT REQUIRED:

A. Calibration connecting hose
B. Calibrated mm Hg pressure meter
C. Adjustable pressure source, 0 to 700 mm Hg

Caution: The following steps must be taken in the exact 

order to calibrate the unit. Failure to do so may result in 

incorrect pressure readings while the unit is in opera-

tion.

1.  Connect the calibration connecting hose, pressure 

gauge and adjustable pressure source as shown in Fig. 

1.

2.  Turn the unit on and enter the Calibration Mode.

3.  Set the zero point in the main cuff by pressing the Main 

Cuff “INFLATE” and “DEFLATE” touch-switches at the 

same time. A tone will be heard letting you know that 

the zero point has been entered.

4.  Set the zero point in the second cuff by pressing the 

Second Cuff “INFLATE” and “DEFLATE” touch-switches 

at the same time. A tone will be heard letting you know 

that the zero point has been entered.

NOTE: Steps 3 and 4 must be performed with the Calibra-

tion Connecting Hose disconnected from both Cuff Sense 

Ports.
5.  Adjust the main cuff set point by pressing the Main Cuff 

Time (+) touch-switch once. The Main Cuff Time display 

should be showing 50.

6.  Adjust the second cuff set point by pressing the Second 

Cuff Time (+) touch-switch once. The Second Cuff Time 

display should be showing 50.

7.  Insert the main cuff line with connector into the Main 

Cuff Sense Port. See Fig. 1.

8.  Insert the second cuff line with connector into the Sec-

ond Cuff Sense Port. See Fig. 1.

9.  Apply 50 mm Hg of pressure to the input ports.

10.  Set the 50 mm Hg point in the main cuff by pressing the 

main cuff “INFLATE” and “DEFLATE” touch-switches 

at the same time. A tone will be heard letting you know 

that the 50 mm Hg has been entered.

11.  Set the 50 mm Hg point in the second cuff by press-

ing the second cuff “INFLATE” and “DEFLATE” touch-

switches at the same time.

12.  Repeat steps 5–11 for set points of 250 and 475.

13.  Remove source pressure then disconnect the calibra-

tion connecting hose from both sense ports.

14.  Return the set points to zero by pressing the time (–) 

touch-switch 3 times for each cuff.

15.  Press the second cuff pressure (+) and (–) touch-

switches at the same time to move into reservoir cali-

bration. The second pressure display should be show-

ing “RES”.

16.  Set the zero point in the reservoir by pressing the main 

cuff “INFLATE” and “DEFLATE” touch-switches at the 

same time. A tone will be heard letting you know that 

the zero point has been entered.

17.  Adjust the reservoir set point by pressing the main cuff 

time (+) touch-switch once. The main cuff time display 

should be showing 250.

18.  Insert the main cuff line with connector into the Main 

Cuff Reservoir sense port. The Main Cuff Reser-

voir sense port is the leftmost port on the main cuff. 

See Fig. 1.

19.  Insert the second cuff line with connector into the 

Second Cuff Reservoir sense port. The Second Cuff 

Reservoir sense port is the leftmost port on the  

second cuff. See Fig. 1.

20.  Apply 250 mm Hg of pressure to the reservoir sense 

ports.

21.  Set the 250 mm Hg set point in the reservoir by press-

ing the main cuff “INFLATE” and “DEFLATE” touch-

switches at the same time. A tone will be heard letting 

you know that the 250 mm Hg point has been entered.

22.  Repeat steps 20 and 21 for 475 and 700 mm Hg pres-

sure set points.

23.  Remove source pressure then disconnect the calibra-

tion connecting hose from both sense ports.

24.  Return the reservoir set point to zero by pressing the 

Main Cuff Time (–) touch-switch 3 times.

25.  Press the Second Cuff Pressure (+) and (–) touch-

switches at the same time. The Main and Second Pres-

sure displays should be showing “CAL” “DONE”.

NOTE: THE “CAL” “DONE” MUST BE DISPLAYED BE-

FORE TURNING THE UNIT OFF. THE NEW SET POINTS 

WILL NOT BE SAVED IF POWER IS REMOVED BEFORE 

“CAL” “DONE” IS DISPLAYED.

26.  Set unit to STANDBY at the ON/STANDBY (I/O)  touch-

switch. Remember, this switch has approximately a 

2-second delay before allowing the unit to be set to 

STANDBY, so you must hold the touch-switch in.

27.  Restart the unit. We recommend that you check your 

calibration by following the steps in Section 2.2 step 5 

“Calibration Check”.

3.4.5 LEAK TESTING

The A.T.S. 2000 Tourniquet is capable of keeping a cuff with 

a substantial leak inflated. Naturally it is desirable to keep 

plumbing leaks to an absolute minimum. For this reason, 

a check for significant leakage is recommended at regular 

intervals as well as following any service procedure.
After verifying the operation of the A.T.S. 2000 Tourniquet 

per Section 2.2, connect two 24 in. (61 cm) (or larger) cuffs 

which are known to be leak free to the A.T.S. 2000 Tourni-

quet System. Adjust both cuff set points to 475 mm Hg. En-

sure that all external connections are tight. Inflate the main 

and second cuffs and allow the pressure to stabilize. At this 

point, the unit must be set to STANDBY. Under normal use, 

the unit 

Summary of Contents for A.T.S. 2000

Page 1: ...Operator Service Manual A T S 2000 TOURNIQUET SYSTEM REF 60 2000 101 00...

Page 2: ...EDIES In no case shall Zimmer Inc be liable for any special incidental or consequential damages whether based on breach of warranty or other legal theory Some states do not allow limitations on warran...

Page 3: ...ns 6 2 3 2 Volume Selection 7 2 4 Controls Indicators and Connectors 7 2 5 Single Cuff Operation 8 2 6 Dual Cuff Operation 9 2 7 Bier Block Cuff Operation IVRA 9 2 8 Alarm Conditions 9 2 8 1 Pressure...

Page 4: ...ssis From Rear Case 24 8 10 Separating Chassis 25 11 CPU Board 26 12 Power Supply Board 27 13 CPU Schematic Sheet 1 of 3 ENCLOSED 14 CPU Schematic Sheet 2 of 3 ENCLOSED 15 CPU Schematic Sheet 3 of 3 E...

Page 5: ...s time alarm low battery voltage hardware failure For certain types of equipment mal functions the unit will also display error messages for certain equipment malfunctions that identify the cause of e...

Page 6: ...Skin grafts in which all bleeding points must be readily distinguished Compromised vascular circulation e g peripheral artery disease Diabetes mellitus The presence of sickle cell disease is a relativ...

Page 7: ...ing effect exerted by an unpressurized cuff and its padding if used which prevents venous return at the beginning of the operation 2 By blood remaining in the limb because of insufficient exsangui nat...

Page 8: ...cuff line with connector and second cuff line with connector into the reservoir sense ports See Fig 1 m Apply 250 mm Hg of pressure to the reservoir sense ports The display should read 250 3 mm Hg n...

Page 9: ...etting touch switch or The TIME display will display the time setting with an asterisk in the far left digit The asterisk helps the operator identify that the data being displayed is the set point dat...

Page 10: ...uet can be fitted around the wrist Apply a leak free tourniquet cuff smoothly without wrinkles The valve port and hose connections should be placed so that the hose will not be kinked when the limb is...

Page 11: ...Table 2 1 The appropriate actions indicated are based on the most probable causes and should only be used as a guide Other causes of alarm conditions may indicate a need for other actions In addition...

Page 12: ...ESSURIZED DURING POWER UP This will occur if for example the unit is turned off and back on without deflating the cuff STEADY HIGH PITCH CUFF INFL LIT If a cuff pressure is 50 mm Hg or greater at the...

Page 13: ...OF CALIBRATION OR CAL VALVE MALFUNCTION CAL2 FAIL STEADY HIGH PITCH LIT SECOND CUFF OUT OF CALIBRATION OR CAL VALVE MALFUNCTION CALR FAIL STEADY HIGH PITCH LIT RESERVOIR OUT OF CALIBRATION OR CAL VALV...

Page 14: ...AC power or during patient transport The Windowing Watch Dog Circuit Safety Processor is a hardware circuit that monitors the timing signal generated by the microprocessor as well as valve states and...

Page 15: ...nd 475 13 Remove source pressure then disconnect the calibra tion connecting hose from both sense ports 14 Return the set points to zero by pressing the time touch switch 3 times for each cuff 15 Pres...

Page 16: ...aintenance is required of the battery charg ing circuit The life of the batteries depends on the type of service and the storage method Battery replacement will need to be more frequent with continued...

Page 17: ...nabled TP11 5 V 0 5 V 5 V Supply TP12 5 V 0 V 0 5 V 50 mV 5 V Nominal 0 V when depressing ON STANDBY switch on membrane panel TP13 V Common 50 mV Bulk Supply Common TP14 4 5 V 0 V 1 V 50 mV 0 V if Saf...

Page 18: ...ill not inflate a Touch Switch Panel connector not properly plugged into P9 b Tubing inside unit may be pinched or improperly connected c Valve s stuck d Pump not properly plugged into P10 2 Cuff s wi...

Page 19: ...ngs b Leak in valve manifold c Transducer not working TP29 Voltage will vary with pressure 0 25 to 4 V CPU Board 13 Valve fail alarm message a Faulty valve driver b No power to valves TP17 CPU Board T...

Page 20: ...07 Valve 24 V Burkert fast inflate deflate 60 2000 000 08 Fuse 500 mA 5 x 20 mm 62 1129 001 00 Contol Panel 13 touch switch 62 1131 001 00 Alarm Silence Switch without lamp 62 1132 001 00 Alarm Silen...

Page 21: ...cm 60 7500 005 30 in 76 cm x 4 125 in 10 5 cm 60 7500 006 34 in 86 cm x 4 125 in 10 5 cm 60 7500 007 42 in 107 cm x 4 125 in 10 5 cm A T S Contour Cuff Dual Port Single Bladder 60 7500 008 42 in 107...

Page 22: ...f 60 7400 002 Contour Arm Cuff 60 7400 003 Contour Thigh Cuff 60 7400 004 Lower Leg Cuff A T S Low Pressure Cuff Dual Port Dual Bladder 60 7400 010 Cylindrical Arm IVRA Cuff 60 7400 011 Contour Arm IV...

Page 23: ...y A Reservoir Sense Ports B Main Cuff Sense Port C Second Cuff Sense Port D Calibration Hose Assembly E Calibrated mmHg Pressure Meter minimum range of 0 to 700 mmHg F Pressure Regulator 0 to 700 mmHg...

Page 24: ...ON STANDBY I O Touch Switch B PRESSURE SETTING Touch Switches C TIME SETTING Touch Switches D INFLATE DEFLATE Touch Switches E ALARM SILENCE Switch F PRESSURE Displays G TIME Displays H AC Indicator L...

Page 25: ...23 3 Block Diagram...

Page 26: ...from Rear Case 1 Remove Pole Clamp knob Removing Chassis from Rear Case 2 Remove Rear Cover Screws Removing Chassis from Rear Case 3 Remove 4 Feet and Screws Removing Chassis from Rear Case 4 Slide F...

Page 27: ...25 8 9 10 Separating Chassis 1 Remove top 2 screws Separating Chassis 3 Access to all components Separating Chassis 2 Remove Recessed Bottom 3 screws...

Page 28: ...26 11 CPU Board...

Page 29: ...27 12 Power Supply Board...

Page 30: ...manual Electrical Hazard Year of manufacture Replace fuse as marked Conformity Marking of the Council of the European Community T V Product Service Munich Germany UL Classification Mark Medical Equipm...

Page 31: ...initions 17 WARNING A T S WILL NOT DEFLATE CUFF IN STANDBY MODE MEDICAL EQUIPMENT WITH RESPECT TO ELECTRIC SHOCK FIRE AND MECHANICAL HAZARDS ONLY IN ACCORDANCE WITH UL 60601 1 CAN CSA C22 2 NO 601 1 A...

Page 32: ...Revised 02 05 1996 2005 Zimmer Orthopaedic Surgical Products Printed in U S A 62 2000 101 00 Zimmer Orthopaedic Surgical Products 200 West Ohio Avenue P O Box 10 Dover Ohio U S A 44622...

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