ZIEHL-ABEGG ZA dyn 4C Original Operating Instructions Download Page 4

Page: 4 / 224

5.21.1.1

Technical data internal contactor monitoring . . . . . . . . . . . . . . . . . . . .

5.22 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.1 Brake release monitoring (X-MON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.2 Brake release monitor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.3 Inversion of the logic of brake bleeding monitor inputs . . . . . . . . . . . . . . . . . . . . .

5.22.3.1

Connecting X-BR with inverted logic . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.3.2

Technical data of brake bleeding monitor inputs for inverted logic . . . . .

5.22.3.3

Reconnecting the jumper J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.4 Triggering of the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.23 Circuit suggestion for ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1

ZApad control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1

Mounting / Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1.1

ZAdyn4C 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1.2

ZAdyn4C 040-074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.2

Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.3

Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation and parameterising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1

Possibilities for operation and con

ﬁ

guration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1

ZApad control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.2

Remote control via ZAmon software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.3

Remote control via the elevator controller display . . . . . . . . . . . . . . . . . . . . . . . . .

7.2

Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.1

Control key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.2

Menu and parameter navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.3

The different operating levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.4

Meaning of the arrows appearing in the display: . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3

Entering numerical values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.1

Continuous change of a parameter value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.2

Changing individual digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1

Activating the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2

Con

ﬁ

guring the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3

Automatic operating-curves default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4

Testing the

“

Safe Torque Off

”

function (STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5

Setting the switch-off points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5.1

Interrupt points for the travel speeds V_3 and V_2 . . . . . . . . . . . . . . . . . . . . . . . .

8.5.2

Cut-off points for travel speed V_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.6

Carrying out the

ﬁ

rst test run

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.7

Optimisation of the startup and drive behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

"Safe Torque Off (STO)" function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2

Safety concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3

Principle circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4

Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5

Notes for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6

Notes on use of motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7

Deactivation of the STO function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.8

Testing the "Safe Torque Off (STO)" safety function . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.9

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 DCP (Drive Control & Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.1 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Original operating instructions

ZAdyn4C

R-TBA12_01-GB 2104 Index 012

Part.-No. 00163371-GB

4/224

Summary of Contents for ZA dyn 4C

Page 1: ...R TBA12_01 GB 2104 Index 012 Part No 00163371 GB ZA dyn 4C Frequency inverter Original operating instructions Store for future use ...

Page 2: ...rent consumption of the ZAdyn4C in acceleration 13 3 3 Name plate 13 3 4 Service maintenance 13 3 5 Transport 13 3 5 1 Storage duration 13 3 6 Disposal recycling 14 4 Mechanical installation 14 4 1 General notes 14 4 1 1 Switch cabinet installation 14 4 1 2 Wall installation 15 4 1 2 1 011 032 15 4 1 2 2 ZAdyn4C 040 074 15 4 2 Dimensional drawings Minimum distances 16 4 2 1 ZAdyn4C 011 032 16 4 2 ...

Page 3: ...umper J4 37 5 14 Digital outputs X OUT 38 5 14 1 Digital outputs X OUT 38 5 14 1 1 Connection X OUT 38 5 14 2 Technical data X OUT 38 5 14 3 Terminal assignment X OUT 38 5 15 DCP CAN interface X DCP X CAN 39 5 15 1 DCP 39 5 15 2 CANopenLift 40 5 16 STO interface X STO 41 5 16 1 Terminal assignment X STO 41 5 16 2 Technical data X STO 42 5 16 3 X STO connection 42 5 17 Rotary encoder connection for...

Page 4: ...parameter navigation 57 7 2 3 The different operating levels 57 7 2 4 Meaning of the arrows appearing in the display 58 7 3 Entering numerical values 58 7 3 1 Continuous change of a parameter value 58 7 3 2 Changing individual digits 58 8 Start up 59 8 1 Activating the ZAdyn4C 59 8 2 Conﬁguring the ZAdyn4C 60 8 3 Automatic operating curves default 62 8 4 Testing the Safe Torque Off function STO 63...

Page 5: ...3 Slip compensation 81 11 4 4 Tilting protection 83 11 5 Improvements with Open Loop operation 83 11 5 1 Optimizing start up behavior 83 11 5 2 Slip compensation 83 12 Parameter list 84 12 1 Basic Level 84 12 1 1 Startup menu 84 12 2 Advanced Level 87 12 2 1 LCD Password menu 87 12 3 Motor name plate menu 88 12 4 Encoder BC menu 89 12 5 Installation menu 90 12 6 Control system menu 91 12 7 Monitor...

Page 6: ...eration in idle 136 13 15 Fast start 136 13 15 1 Brake control 136 13 15 2 Monitoring functions for Quickstart 137 14 Emergency evacuation 138 14 1 General 138 14 2 Emergency evacuation with 1 phase 230 VAC power supply 138 14 2 1 General 138 14 2 2 Parameterization 139 14 3 Evacuation with UPS 140 14 3 1 General 140 14 3 2 Evacuation through UPS with optimum power 140 14 3 3 Evacuation through UP...

Page 7: ...coder 175 17 2 2 Load free alignment EnDat Encoder 177 17 2 3 Checking the load free alignment of the SSI EnDat encoders 178 17 2 4 Rotary encoder calibration with closed brake 179 17 2 5 Alignment absolute encoder type ERN1387 181 17 3 Safety Brake 181 17 4 Reset 182 17 5 Memory card 182 17 5 1 Software update 183 17 5 1 1 Software update with the ZApad operating terminal 183 17 5 1 2 Software up...

Page 8: ...6 17 12 3 1 Powerless drifting of the cabin from the ﬂoor 196 17 12 3 2 Travel with maximum acceleration from ﬂoor 197 17 12 4 Capture device test 198 17 12 5 Driving ability test 198 17 12 6 Motor brakes test 199 17 13 Electronic name plate 200 18 Auto tuning asynchronous motors 201 18 1 General 201 18 2 Determining the operating data with the Autotune function 201 19 Enclosure 204 19 1 Technical...

Page 9: ...d the German Work Equipment Ordinance must be provided in addition to the operating instructions Keep the operating instructions for continued use They must be passed on to all successive owners users and ﬁnal customers 1 3 Target group The operating instructions address persons entrusted with planning installation start up mainte nance and servicing who have the corresponding qualiﬁcations and sk...

Page 10: ...ness In case of questions and problems please consult our company technicians Intended use The ZAdyn4C is a ﬁeld orientated Frequency inverter for RPM control of asynchronous motors and synchronous motors The device is not designed for any other use than those listed here this is considered as improper use Reading these operating instructions and complying with all contained instructions especiall...

Page 11: ...d and apprentices are only permitted to work on the device under the supervision of an experienced person This also applies to personnel undergoing general training Comply with the legal minimum age 2 6 Commissioning Danger During commissioning unexpected and hazardous conditions can arise in the entire system due to incorrect settings defective components or incorrect electrical connections Durin...

Page 12: ...instructions contained therein all safety and warning notices attached to the device are never removed and remain legible 2 10 Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the speciﬁc situations and the thus resulting dangers These persons must be comprehensively informed about the hazards in their area of...

Page 13: ... 180 of the rated current In general valid is INenn Frequenzumrichter INenn Motor 3 3 Name plate The rating plate is found on the left housing side of the ZAdyn4C name plate ZAdyn4CS 011 Designation Meaning ZAdyn4CS 011 Series 3 400 V Mains connection voltage 50 60 Hz Mains frequency 11 A 60 ED Rated current for 60 on time IP20 Protection rating Series number Series number Part no Part no Touch cu...

Page 14: ...level base so that no stresses are exerted on the housing of the ZAdyn4C Assemble the frequency inverter outside of the trafﬁc area During installation Mount the device in a torsion free conditions Installation position vertical connection terminals X1 X2 X3 at bottom no horizontal assembly Mount the frequency inverter so that it is isolated Prevent drilling chips screws and other foreign bodies f...

Page 15: ...ng screw for the upper fastening point 1 1 Upper fastening point Hang the ZAdyn4C on the upper fastening point Mark the positions of the lower fastening points 2 2 2 Lower fastening points Drill the fastening holes the ZAdyn4C can be moved to the side and must not be removed Fix the ZAdyn4C with one screw each at the lower fastening points 4 1 2 2 ZAdyn4C 040 074 For further information on wall mo...

Page 16: ... 4 2 1 ZAdyn4C 011 032 ZD4C01M0 Dimensional drawings ZAdyn4C 011 032 in mm ZD4C01M0 Minimum clearances ZAdyn4C 011 032 in mm Original operating instructions ZAdyn4C Mechanical installation R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 16 224 ...

Page 17: ...ensional drawings ZAdyn4C 040 074 in mm ZD4C02M0 Minimum clearances ZAdyn4C 040 074 in mm Original operating instructions ZAdyn4C Mechanical installation R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 17 224 4 Mechanical instal lation ...

Page 18: ...low the frequency inverter corresponds to the following standards EN 12015 2014 Electromagnetic compatibility Product family standard for lifts escalators and moving walks Emission EN 12016 2013 Electromagnetic compatibility Product family standard for lifts escalators and moving walks Interference immunity The following points must be observed if the above mentioned standards are to be adhered to...

Page 19: ...ic compatibility Emission and DIN EN 12016 Electromagnetic compatibility Immunity 5 1 1 2 Contacting the shielding of the motor line on the ZAdyn4C On the ZAdyn4C the shielding of the motor line must be connected with earth potential with the clip provided see ﬁg 1 2 ZAdyn4C 011 032 1 Clip 2 Cable tie for strain relief 1 2 ZAdyn4C 040 074 1 Clip 2 Cable tie for strain relief Original operating ins...

Page 20: ...he brake resistor line must be con nected to earth potential with the clip provided see ﬁg 1 2 ZAdyn4C 011 032 1 Clip 2 Cable tie for strain relief 1 2 ZAdyn4C 040 074 1 Clip 2 Cable tie for strain relief Original operating instructions ZAdyn4C Electrical installation R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 20 224 ...

Page 21: ... shielding of the STO lines must be connected to earth potential over a large area on the inverter side Earthing clips are provided in the ZAdyn4C for this see ﬁg See the chapter Safe Torque Off STO function for further information 1 1 1 1 2 2 ZAdyn4C 011 032 For example STO line shielding can be performed using the pre assembled connecting lead L SL xx HX ZA4 STO see chapter STO interface X STO 1...

Page 22: ...erformed using the pre assembled connecting lead L SL xx HX ZA4 STO see chapter STO interface X STO 1 Earthing clips 2 Strain relief by cable ties Original operating instructions ZAdyn4C Electrical installation R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 22 224 ...

Page 23: ...resistance CAN line 8 X PAD ZApad 9 X DCP DCP 10 X MON inputs for monitoring functions 11 X ENCO rotary encoder simulation 12 X AN analogue inputs 13 X EXT external 24V power supply 5 1 2 3 4 Front terminal positions 1 X MMC memory card 2 X3 motor 3 X2 brake chopper brake resistor 4 X1 line 5 X Out digital outputs Original operating instructions ZAdyn4C Electrical installation R TBA12_01 GB 2104 I...

Page 24: ...Apad 8 X DCP DCP 9 X MON inputs for monitoring functions 10 X ENCO rotary encoder simulation 11 X MT motor temperature monitor 12 X AN analogue inputs 13 X EXT external 24V power supply 5 1 2 3 4 Front terminal positions 1 X MMC memory card 2 X2 brake chopper brake resistor 3 X3 motor 4 X1 line 5 X Out digital outputs Original operating instructions ZAdyn4C Electrical installation R TBA12_01 GB 21...

Page 25: ...ENC8 X STO 1 2 3 4 Cable layout front ZAdyn4C 040 074 1 Power line 2 Protective earth connection 3 Motor cable 4 Motor brake resistor cables X DCP X IN X ENC8 X CAN X MON X ENC8 X STO 5 4 Strain relief by cable ties A cable tie must be attached to all lines for strain relief 5 5 Protective ground connection In accordance with the deﬁned networks in DIN EN 60990 the frequency inverter has a leakage...

Page 26: ... dependent on the motor s rated current and the ambient conditions e g temperature wiring method in accordance with DIN VDE 0100 5 6 3 Mains fuse The size of the mains fuse must reﬂect the cable cross section used and the ambient conditions Use the following maximum fuse sizes depending on the frame size of the ZAdyn4C ZAdyn frame size Max fuse for operating class gG 4Cx011 4Cx013 16 A 4Cx017 20 A...

Page 27: ...isation for the ZETADYN and the motor was performed according to the valid standards VDE0100 Part 540 2012 06 and DIN EN 50178 1997 this behaviour is sufﬁcient for the automatic switch off in case of an error demanded by VDE 0100 4100 If an FI circuit breaker is required for special reasons e g ﬁre prevention an all current sensitive FI circuit breaker type B must be used For maximum operational r...

Page 28: ...bles for the motor connections Both rigid and ﬂexible lines can be installed The use of wire end sleeves is recommended for ﬂexible lines Rated voltage U0 U 450 750 VAC 5 10 3 Cable length The maximum cable length is 25 m With a motor line 25 m compliance with DIN EN 12015 Electro magnetic Compatibility Interference emissions and DIN EN 12016 Electromagnetic Compatibility Interference immunity can...

Page 29: ...r the electronic short circuit can no longer be triggered The electronic short circuit must be deactivated when checking the weight balancing by opening the brakes Please contact Ziehl Abegg if you want to switch off the electronic short circuit CAUTION When operating synchronous motors from other manufacturers make sure that they can be operated with the electronic short circuit and that manual e...

Page 30: ...ted to the ZAdyn4C The brake resistor or the brake chopper may be burnt out in the event of a fault CAUTION Caution If the connection of a brake resistor type BRxx to the DC and DC terminals is faulty it will emit a continuous power output and the device will become overheated If a temperature monitor is not connected the device will burn out CAUTION Caution The brake resistor or brake chopper use...

Page 31: ...ence Immunity is no longer guaranteed If the prefabricated line is not long enough for the brake resistor type BR11 A it can be extended up to a length of 5 m A shielded self extinguising cable is required for this Brake Resistor connection Information The brake resistor type BR11 A has no temperature monitoring BR 24 5 7 6 V BC X MON ZAdyn4C DC DC X2 R DC R Connection of BR11 A BR 14 A BR TB1 TB2...

Page 32: ...ve If the 24V 24V_IN and GND GND_IN terminals are not bridged it is not possible to supply the inputs with the internal voltage supply Information Use shielded cables for the connections The shielding must be connected to the terminal X IN shielding connection 5 13 1 Connection with external power supply X IN 24V 24V _IN I01 I02 I03 I04 I05 I06 I07 I08 GND _IN GND 8 7 6 5 4 3 2 1 1 9 8 7 6 5 4 3 2...

Page 33: ...ed into the pre assembled X I cable The cable GND_IN wire no 10 is not required This must be removed from the connection terminal both on the converter side and the control side and insulated CAUTION Caution The internal 24 V power supply is provided solely for the digital inputs Switching consumer load with this voltage is prohibited 5 13 3 Technical data The digital inputs comply with the IEC611...

Page 34: ...OWN Free 11 NL_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 13 SS_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 15 ZA_BIN RF DIR BIN0 BIN1 BIN2 Free Free Free 16 WL_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 21 ST_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 24 CSILVA RF BIN0 BIN1 BIN2 Free RV2 DOWN RV1 UP Free 25 X_BIN XBIN2 XBIN1 XBIN0 RV1 UP RV2 DOWN Free Free RF 27 MAS_BIN RF DIR MBIN0 MBIN1 MBIN2 BR1 BR2 Free 30 KS_IO ...

Page 35: ...BIN3 1 0 0 Control system X_BIN4 1 0 1 Control system X_BIN5 1 1 0 Control system X_BIN6 1 1 1 Control system X_BIN7 5 13 6 Inverting the logic of the digital inputs The logic of the digital inputs can be inverted This requires the jumper J4 to be reconnected Information If the jumper J4 is reconnected the logic of digital inputs as well as brake bleeding monitor inputs is inverted To invert the l...

Page 36: ... GND 2 9 8 7 6 5 4 3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 8 7 6 5 4 3 2 1 9 10 10 Connection of digital input with internal power supply 1 Brake control terminal designation of connector Wire number of the pre assembled connecting lead X I Information When using the internal power supply a bridge must be inserted between the terminals 24V 24V_IN and between GND GND_IN These bridges are already integrat...

Page 37: ... J1 If the large blue cover is removed and the black jumper connected to connection terminal J1 the pins of the connection terminal J1 may bend or break off Remove the black jumper at connection terminal J1 before removing the cover Remove the large blue cover Connect the red jumper J4 from position 2 pins 1 and 2 to position 1 pins 2 and 3 2 2 Jumper J4 Jumper J4 to position 2 Jumper J4 to positi...

Page 38: ...rcuit proof no Min switching capacity 5 mA 12 VDC Max switching capacity 2 A 250 VAC Cable cross section max 2 5 mm CAUTION Caution In order to protect the relay contacts switched inductivities must be provided with an external suppressor circuit suppressor diode RC element 5 14 3 Terminal assignment X OUT The output assignments can be conﬁgured The conﬁguration can be implemented by Presetting th...

Page 39: ...rake RB Evac Dir STO Info 32 S_SMART Fault MB_Brake RB SD STO Info 5 15 DCP CAN interface X DCP X CAN As an alternative to the conventional wiring it is possible to actuate the ZAdyn4C via DCP or CANopen lift see chapter Serial communication Information The X DCP and X CAN terminals are standard parts of the ZAdyn4C 5 15 1 DCP Use a shielded cable for the connection The shielding must be grounded ...

Page 40: ...the electrical electronic components Electrostatic discharges can be hazardous to the electronic components and lead to errors in the software The bus cable is connected at the X CAN interface of the ZAdyn4C X CAN CL CH 0VC CAN High H CAN Low L GND optional 1 2 3 4 Optionaler Schirmanschluss Connection CAN To activate the terminating resistance the jumper at terminal J1 must be plugged to the top ...

Page 41: ...e shielded lines The relays used to activate the STO inputs must meet the following requirements Safe disconnection between coil and contacts according to EN 60664 1 or equivalent standard Rating according to the technical data of the STO inputs typ 24 V 12 mA It is recommended to use relays with hard gold plated contacts Switching voltage min 60 VDC When selecting the relay ensure sufﬁcient inter...

Page 42: ...Connection with external 24 V voltage and protected routing 1 Brake control 2 External voltage source SELV PELV X STO 24V_ STO GND STO_A STO_B GND_ STO 6 5 4 3 2 1 K1 K2 1 24V 0V 2 24V A B Connection with external 24 V voltage using two separate jacketed cables 1 Brake control 2 External voltage source SELV PELV Wire designation of the pre assembled connecting lead L SL xx HX ZA4 STO Danger When u...

Page 43: ...s plugged in connected the rotary encoder type and resolution used must be conﬁgured in the Encoder BC ENC_TYPE and Encoder BC ENC_INC menus Encoder BC ENC_Typ TTL rect TTL rect Encoder type Encoder BC ENC_INC 2048 2048 Encoder resolution 5 17 1 Technical data X ENC8 X ENC15 Encoder types Sine encoder Incremental encoder TTL Incremental encoder HTL X ENC8 only Rotary encoder resolution 64 4096 pul...

Page 44: ...er connection to terminal X ENC8 TTL incremental encoder 5V sine encoder 1Vss X ENC8 A A B B 5 8V _E GND 24V _E Vcc B B A A 0V 8 7 6 5 4 2 3 1 1 TTL encoder 30V 1 TTL or sine encoder HTL encoder X ENC8 A A B B 5 8V _E GND 24V _E Vcc B B A A 0V 6 7 8 4 5 2 3 1 1 HTL encoder connection 1 HTL encoder Information Pay attention to correct connection of the signal tracks when connecting HTL incremental ...

Page 45: ...7 Rotary encoder resolution 512 4096 pulse revolution Input resistor 120 Ω Cut off frequency 200 kHz Sine differential signal at 2 5 V off set against GND 0 6 Vss 1 2 Vss typ 1Vss Connection Shielded twisted pair cable Max cable length 25 m 5 18 2 Pin assignment X ENC15 for absolute value encoder with EnDat 01 SSI ERN1387 interface 1 DATA Data line for communication with the absolute encoder 2 DAT...

Page 46: ...d RS422 and transmits them to the control The resolution of the rotary encoder simulation is identical to the resolution of the rotary encoder Information The X ENCO connection is not a connection for the rotary encoder but an output for transmission of data to the control The rotary encoder is connected to the connection X ENC8 or X ENC15 Information As a result of the connection of an external 2...

Page 47: ... V power supply may only be switched on if the mains connection voltage is not applied 5 20 1 Technical data Voltage range 23 26 V Current consumption 370 mA 5 20 2 Connection X EXT X EXT 24V _EX GND _EX 24V 0V 1 2 1 Connection external power supply 1 external power supply terminal designation of connector 5 21 Motor contactors optional Information The STO connection must be bridged if motor conta...

Page 48: ...n operating the motor with a rotary encoder the line to the motor must be connected on the motor and inverter side phase correct U U V V W W Never swap the connection not even if the rotary direction of the motor is false If the motor phases are swapped motor control is generally not possible This can lead to jerky movements or uncon trolled acceleration of the motor X3 V W M 3 V W U P1 P2 U K1 3 ...

Page 49: ...ctors must be retracted during travel Opening the contactors during travel e g through bar impacts will lead to immediate interruption of travel CAUTION Caution Operating gearless motors is only permissible with connected and activated contactor monitoring The contactor monitoring can be activated deactivated in the Monitoring CO menu Monitors CO Off CO1 Contactor monitoring The monitor of the STO...

Page 50: ...tact NC Number of inputs 4 Clamping range max 1 5 mm Current consumption at 24 V typ 8 mA The contactor monitoring can be activated deactivated in the menu Monitoring Monitoring BR 1 NC 3 NC Brake control BR1 BR4 The lock function on the ZAdyn is engaged by activating the LOCK_X On parameter in the Monitor ing menu Monitoring LOCK_X Off On Lock on malfunction Activation of the parameter ensures th...

Page 51: ... BR2 BR4 BR3 13 12 11 10 9 1 X IN GND _IN 11 Brake release monitor connection 1 Monitoring contacts terminal designation of connector 5 22 3 2 Technical data of brake bleeding monitor inputs for inverted logic Output voltage 12 13 VDC Switching level low high 5 VDC 11 VDC Current consumption 6 mA 20 Clamping range max 1 5 mm 5 22 3 3 Reconnecting the jumper J4 Reconnect the jumper J4 as described ...

Page 52: ...ter and control 1 Brake control 2 Safety circuit CAUTION Caution The brakes must be protected with varistors against overvoltage from switching operations The varistor must lie directly on the coil or its connections Due to the high operating current master contactors must be used to switch the brakes U Y N L K3 3 4 K3 1 2 K4 1 2 Brake control principle circuit diagram The contacts from K3 must cl...

Page 53: ...5 23 Circuit suggestion for ZAdyn4C Original operating instructions ZAdyn4C Electrical installation R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 53 224 5 Electrical instal lation ...

Page 54: ...ch are included The magnetic strips are stuck into the three recesses on the bottom of the ZApad 6 1 1 2 ZAdyn4C 040 074 The ZApad is secured to the housing of the ZAdyn via magnetic strips The magnetic strips are stuck into the three recesses on the rear of the ZApad The magnetic strips are supplied with the ZApad 6 1 2 Dimensional drawing Dimensional drawing ZApad 6 1 3 Connection The ZApad must...

Page 55: ...Connecting the ZApad to ZAdyn4C 011 032 CAT5 Connecting the ZApad to ZAdyn4C 040 074 Original operating instructions ZAdyn4C Accessories R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 55 224 6 Accessories ...

Page 56: ...t is the availability of a ZApad 7 1 3 Remote control via the elevator controller display This requires an elevator control system which supports the DCP protocol or CANopen lift protocol as well as an existing connection between ZAdyn4C and elevator control system Please see the elevator control system operating instructions for information on operating the frequency inverter via the elevator con...

Page 57: ... Conﬁrming parameter values Changing parame ter Startup MOT_TYP SM225 SM250 Motortype Enter select parameter value Conﬁrm value 7 2 3 The different operating levels The ﬁrmware of the ZAdyn4C is divided in two operating levels Basic Level Three menus are available here Startup Statistics and Memory Card Starting up takes place exclusively in the Startup menu Advanced Level In the Advanced Level al...

Page 58: ...R T_2 1 0 s T2_real 0 8 s T_3 0 1 s ERR Interference of the ZAdyn4C The ZAdyn4C must be deactivated 7 3 Entering numerical values Entering numerical parameter values can be done using two different facilities 7 3 1 Continuous change of a parameter value After selecting the parameter the parameter value can be set by continuously changing the numerical value using the key Short keypress Number is i...

Page 59: ...nstallation is started up inspect the electrical connections before the ﬁrst start Pay special attention to the protective measures e g grounding for the electrostatically endangered components Also read the chapter General Safety Instructions Information This start up assumes the factory settings for the digital inputs and outputs rotary encoder inputs and monitoring contacts have not been modiﬁe...

Page 60: ...or Select parameter MOT_TYP Enter the operated motor type Start up n 72 0 rpm 72 0 Rated speed Select parameter n Enter the motor s rated speed Information With asynchronous motors it is possible to determine the motor data automatically by means of the Autotune function of the ZAdyn4C and to save them in the parameter memory See the Special functions Autotune Function for further information abou...

Page 61: ...C_INC Enter the encoder resolution Start up BC_TYP BR11 BR11 BR BC type Select parameter BC_TYP Enter the used brake resistor or brake chopper Start up V 1 00 m s 1 00 Nominal speed Select parameter V Enter the installation rated speed Start up __D 0 315 m 0 400 Driving disk diam Select parameter __D Enter the diameter of the traction sheave Start up __is 1 1 1 1 Suspension Select parameter __is E...

Page 62: ... Start up P1P2 Off PTC Motor temp monitor Select parameter P1P2 Motor temperature monitoring Start up K_START 1 0 1 0 Control vers at start Select parameter K_START Ampliﬁcation at start see chapter List of parameters menu start up Start up SPD_KP 1 00 1 00 Controller basic gain Select parameter SPD_KP Multiplication factor to modify the calculated basic ampliﬁcation SPD_C 8 3 Automatic operating ...

Page 63: ... to a small dot all displays marked as inactive The ZAdyn4C triggers the STO Diagnostic error error 960 Then remove the bridge at the relay contact again Then reset the error by switching the line voltage off on At standstill of the drive no travel signals bridge the normally open contact of the relay for triggering the STO_B signal so that the STO_B input is activated In the Info menu Start Stop ...

Page 64: ...th a precision of 1 cm 8 5 2 Cut off points for travel speed V_1 To1prevent overshooting the ﬂush alignment the interrupt points V_1 dependent on the deceleration A_NEG must be set between 2 and 5 cm before ﬂush alignment If the ride ends before alignment the interrupt points need to be correspondingly adjusted To reach almost identical positioning in all ﬂoors the interrupt points must be set wit...

Page 65: ... for ampliﬁcation SPD_KP should be reduced Control deviations when the ampliﬁcation is set too high blue Set value travel speed red Actual value travel speed Optimum setting of the speed controller The following procedure is recommended to obtain an optimum setting of the speed controller Increase the parameter Loop control SPD_KPuntil the motor causes noises vibrations when starting up Decrease t...

Page 66: ... applied to both of these inputs When the two 24V switching signals are switched off the STO function is activated and the activation of the switch ing transistors IGBTs is safely prevented An internal diagnostic unit constantly compares the status of the two switch off channels STO_A and STO_B If there is an error unequal activation or an internal hardware defect the internal diagnostic unit trig...

Page 67: ...ation STO interface X STO 9 5 Notes for operation The two STO inputs must be switched simultaneously by separate relays with every travel two channel activation Removal of one of the two STO_A or STO_B input signals already leads to switching off of the output stage When switching the STO input signals STO_A STO_B a time offset of max 120 ms is tolerated between the signals With a greater offset t...

Page 68: ...o safe torque off takes place signals STO_A STO_B remain HIGH at the end of travel after 2 5 s the error STO Missing error 532 is triggered If the safe torque off is cancelled at standstill no travel signals applied signals STO_A STO_B become HIGH and no travel signal is applied after 2 5 s the error STO Travel signal missing error 349 is triggered If the STO input signals are switched off during ...

Page 69: ... pole Ø driving disk 320 mm 400 mm 480 mm 520 mm 600 mm 680 mm Suspension 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 Cabin move ment mm 34 17 9 42 21 11 51 26 13 55 28 14 63 32 16 72 36 18 The cabin movement must be taken into consideration in a risk analysis of the complete system 9 7 Deactivation of the STO function Danger There is no safety related switch off of the...

Page 70: ...erial communication 10 1 DCP Drive Control Position The DCP mode enables series control of the ZAdyn4C via an RS485 interface The two directional series control conveys the control signals via a 2 or 3 wire connection cable In general the cables X IN and X OUT are no longer required which reduces the wiring outlay signiﬁcantly 10 1 1 Electrical connection The connection is made via the interface X...

Page 71: ...ously transmits the braking distance for the current speed to the open loop control That means during an incoming call the trip the open loop control can decide whether it is still possible to stop Signal curve DCP_01 DCP_03 Signal curve DCP_02 DCP_04 Command byte Speed default byte Status byte B0 Controller enable RF G0 slow speed V1 S0 Frequency inverter ready for next run B1 travel command star...

Page 72: ...r measures there can only be one ZAdyn4C connected per bus system When more than one ZAdyn4C per bus system are needed please call Ziehl Abegg before installing 10 2 1 3 Bus cable A shielded bus cable is not needed but the data wires should be twisted The wiring is in a linear structure The individual devices are connected to the main line with short stub lines The bus should be terminated with a ...

Page 73: ...hluss Connection CAN 10 2 1 6 Activating the interface The activation of the CAN interface can be set in the menu Control system CONFIG Control CONFIG 01 BP_DCP1 02 BP_DCP2 Conﬁguration The INFO menu shows CAN information at the pages 14 17 Assumption CONFIG 02 ZA_CAN 10 2 1 7 Operation modes Information There are two operating modes for the ZAdyn4C in CAN mode Original operating instructions ZAdy...

Page 74: ...he required speed to the ZAdyn4C before every journey If this cannot be achieved the ZAdyn4C will initiate a triangular speed proﬁle journey The maximum speed must therefore be entered in the control system 10 2 1 8 Command and Statusbits of the recorder Position Mode pp C S Velocity Mode pv C S C Command command from the control to the frequency inverter S Status Status of the ZAdyn4C as reaction...

Page 75: ...t parameters for CAN operation can be adjusted in the Control menu Parameter Designation Value range Factory setting LIFT_NO Enter the lift number 1 2 1 NODE_ID Node number normally Control system 1 ZAdyn4C 2 Encoder 4 1 128 2 BD_RATE Transmission rate baud rate 10 kBd 250 kBd 250 kBd T_CMD Maximum waiting time for commands of the control system 200 3000 ms 1500 ms T_MAX Maximum processing time fo...

Page 76: ...s to be set to operational before the journey Opera ZAdyn4C is ready a journey can take place Controller State No Error No errors existent Warn Lim Error counter exceed 127 Bus off Because of too many errors the device was switched off the bus Error counter 255 Original operating instructions ZAdyn4C Serial communication R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 76 224 ...

Page 77: ...inal power kW Cos phi Power factor TYP Circuit type Y Step 3 Checking plausibility of n 1 Calculation of the speed nsyn of the magnetic ﬁeld in the motor winding nsyn f x 60 p 2 Comparison of nominal speed n with speed nsyn Depending on the pole pairs see parameter p in the Motor name plate menu the following difference must result between nsyn and n Number of pole pairs p Difference nsyn n rpm 2 ...

Page 78: ...be conﬁgured in the control Step 8 Deactivate distance dependent deceleration in the Deceleration menu S_ABH Off Step 9 Perform travel at reduced speed e g recovery control Requirements Weight balancing must be correct The speed must be min 30 of the nominal system speed Move up and down with an empty cabin Travel in both directions possible Continue with step 10 Motor does not rotate and travel i...

Page 79: ...tays uneven as a function of load In the INFO menu Page 03 Dist check the s1 display to see whether a positioning run is being carried out at speed V_1 Dist 03 sa 0 00 s21 0 52m sr 0 00 s31 1 45m s1 0 00 sd 0 52m Travel at V_1 is carried out system stops before stop In the Travel menu increase the V_1 parameter by 10 Travel at V_1 is not carried out Check switch off points Error message during acc...

Page 80: ...25 Hz autom precon ﬁguration f2 Corner frequency of the frequency dependent voltage character istic 0 125 Hz autom precon ﬁguration s_FIL Filter for measuring motor current for the slip compensation 0 400 ms autom precon ﬁguration s_COMP Operation with slip compensation On Slip compensation is activated Off Slip compensation is deactivated On Off Off s_LIM Maximum slip frequency compensation autom...

Page 81: ...DE2 the current I_IxR is 0 FADE1 f FADE2 If the frequency of the rotating ﬁeld is between FADE1 and FADE2 the current control depends on the characteristic curve the higher the frequency the lower is the current impression The characteristic curve is deﬁned by the values for FADE1 and FADE2 I_IxR FADE1 f 100 FADE2 Fader function for the current control 11 4 3 Slip compensation With asynchronous mo...

Page 82: ...pensation is speciﬁed depending on the parameters FADE1 and FADE2 f FADE1 If the frequency of the rotating ﬁeld in the stator is less than FADE1 the slip compensation is switched off f FADE2 If the frequency of the rotating ﬁeld in the stator is greater than FADE1 the slip compensation is activated 100 FADE1 f FADE2 If the frequency of the rotating ﬁeld in the stator is between FADE1 and FADE2 the...

Page 83: ...ng up does not start or an overcurrent occurs immediately after opening the mechanical brake the minimum current that is fed to the motor is too low In this case the Control I_IxR parameter can be increased to minimise travel Control I_IxR 15 A 18 11 5 2 Slip compensation Due to the different speeds in upwards and downwards direction the different positioning travels or inexactness during the stop...

Page 84: ...available in the ZApadwhen starting the ZAdyn4C Basic Advanced Basic MOT_TYP Enter the operated motor type ASM Asynchronous motor SMxxx Synchronous motor third party product SM132 xx 14 ZIEHL ABEGG synchronous motor type SM132 SM160 xx 20 ZIEHL ABEGG synchronous motor type SM160 SM180 xx 14 ZIEHL ABEGG synchronous motor type SM180 SM190 xx 20 ZIEHL ABEGG synchronous motor type SM190 SM200 xx 20 ZI...

Page 85: ...duct PFU Power Feedback Unit PFU BR11 Power Feedback Unit Brake resitor type BR11 PFU BR11 Power Feedback Unit Brake resitor type BR17 PFU BR11 Power Feedback Unit Brake resitor type BR25 PFU BR11 Power Feedback Unit Brake resitor type BR50 BR09 1 Brake Resistor Type BR09 1 BR14 Brake resistor type BR14 BR100 Brake resistor type BR100 PFU BRxx Power Feedback Unit Brake resitor external prod uct 2 ...

Page 86: ...technik DCP4 21 ST_IO Strack Lift Automation standard control 22 ST_DCP3 Strack Lift Automation DCP3 23 ST_DCP4 Strack Lift Automation DCP4 24 CSILVA Carlos Silva standard control 25 X BIN Free binary assignment 26 KW_DCP3 KW Aufzugstechnik DCP3 27 MAS_BIN Masora standard control 28 BU_SATU Hydraulic elevator aggregate with Bucher Ag gregat type Saturn ALPHA 29 BU_ORIO Hydraulic elevator aggregate...

Page 87: ...he parameter control SPD_KP or am pliﬁcation of the position controller dependent on the start up mode is automatically limited 1 0 SPD_KP Multiplication factor to modify the calculated basic ampliﬁcation SPD_C is automatically limited 1 0 12 2 Advanced Level The menus of the advanced level are described below See the chapter Operation and Parameter isation The different operating levels for infor...

Page 88: ...90 SM200 xx 20 ZIEHL ABEGG synchronous motor type SM200 SM210 xx 20 ZIEHL ABEGG synchronous motor type SM210 SM225 xx 20 ZIEHL ABEGG synchronous motor type SM225 SM250 xx 20 ZIEHL ABEGG synchronous motor type SM250 SM700 xx 30 ZIEHL ABEGG synchronous motor type SM700 SM860 xx 30 ZIEHL ABEGG synchronous motor type SM860 SL506 xx 30 ZIEHL ABEGG synchronous motor type SL506 SL510 xx 28 ZIEHL ABEGG sy...

Page 89: ...external product PFU Power Feedback Unit PFU BR11 Power Feedback Unit Brake resitor type BR11 PFU BR11 Power Feedback Unit Brake resitor type BR17 PFU BR11 Power Feedback Unit Brake resitor type BR25 PFU BR11 Power Feedback Unit Brake resitor type BR50 BR09 1 Brake Resistor Type BR09 1 BR14 Brake resistor type BR14 BR100 Brake resistor type BR100 PFU BRxx Power Feedback Unit Brake resitor external...

Page 90: ...ct input of the motor speed at V MOD_n calculate Calculates the speed of the motor depend ent on V __D __iS __ __i1 and __i2 0 1 6000 rpm 1358 1 60 6 __D Enter the diameter of the traction sheave 0 06 1 50 m 0 45 0 315 __iS Enter the installation s type of suspension 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 1 1 __i1 Input of i1 of the gearbox ratio i1 i2 The parameter_i1 is only visible for operation with ...

Page 91: ...T_DCP4 Strack Lift Automation DCP4 24 CSILVA Carlos Silva standard control 25 X BIN Free binary assignment 26 KW_DCP3 KW Aufzugstechnik DCP3 27 MAS_BIN Masora standard control 28 BU_SATU Hydraulic elevator aggregate with Bucher Ag gregat type Saturn ALPHA 29 BU_ORIO Hydraulic elevator aggregate with Bucher Aggre gat type Orion ALPHA 30 KS_IO Georg Kühn Control systems standard control 31 KL_IO Kle...

Page 92: ...P03 protocol DCP4 Communication by DCP04 protocol Standard DCP01 DCP02 DCP03 DCP04 Standard X_BIN_1 Allocation of travelling speeds to binary codes for CONFIG X_BIN for description of functions see Parameter description for digital inputs table 00 Free 04 V1 05 V2 06 V3 07 VZ 08 V4 09 V5 10 V6 11 V7 17 v 0 00 Free X_BIN_2 X_BIN_3 X_BIN_4 X_BIN_5 X_BIN_6 X_BIN_7 Original operating instructions ZAdy...

Page 93: ...5 XBIN1 26 XBIN2 27 MBIN0 28 MBIN1 29 MBIN2 30 STANDBY2 31 STEP 32 STEP 33 PFU_BR 34 HY_UP 35 HY_DOWN 36 DELAY 37 DTE 38 RECORD 39 INV_A1 40 FKT ana 41 Monitor 43 STANDBY1 44 ZR_RDY 45 ESC 46 SBC_RDY 47 CO 48 EVA act 49 MOT_TEMP 01 RF f_I02 04 V1 f_I03 05 V2 f_I04 06 V3 f_I05 07 VZ f_I06 02 RV1 UP f_I07 03 RV2 DOW N f_I08 00 Free f_XBR1 Conﬁguration of the function of brake monitoring inputs BR1 B...

Page 94: ... 0 50 LIFT_NO Enter the lift number 1 2 1 NODE_ID Node number normally Control system 1 ZAdyn4C 2 Encoder 4 1 128 2 BD_RATE Bitrate 10 kBd 250 kBd 250 kBd T_CMD Maximum waiting time for commands of the control system 200 3000 ms 1500 ms SIM_V1 ON Distance dependent delay of V3 V1 or V2 V1 is carried out if V1 is activated 100 ms after switching off V3 or V2 at the latest SIM_V1 must be activated t...

Page 95: ... triggered with one input 19 RF RV2 Controller enable travel direction DOWN Controller enable and travel direction DOWN are triggered with one input 20 BR1 Brake monitoring 1 Brake monitoring with unsing the input terminal X IN 21 BR2 Brake monitoring 2 Brake monitoring with unsing the input terminal X IN 22 BR3 Brake monitoring 3 Brake monitoring with unsing the input terminal X IN 23 BR4 Brake m...

Page 96: ..._TEMP External motor temperature monitoring If an external device is used for monitoring the motor temper ature this input function can be used to display overtemperature of the motor Parameter descriptions for digital outputs Parameter Function Explanation Off Output has no function Output is open all the time RB Controller ready Switching the motor contactors Activating the inputs of the STO fun...

Page 97: ...p operation Output becomes active when decelera tion from V3 nominal speed limit value V_G1 Output becomes inactive as soon as actual nominal speed 0 STO Info Status of the STO function Contact is closed when the output stage is not blocked by the STO function output is only information not safety related STO info Inverted function of STO info Contact is closed when the output stage is blocked by ...

Page 98: ...N LOCK_X Block at brake malfunction The ZAdyn4C is locked in case of brake malfunctions if this parameter is switched on With CONFIG 31 KL_IO LOCK_X is automatically activated ON OFF OFF UNLOCK Lifting the block in the event of a brake malfunction The lock is lifted in case of brake malfunctions if this parameter is switched on ON OFF OFF CO Monitoring the travel contactors OFF Contactor monitorin...

Page 99: ... at the contactor monitor input within the time T_CDLY for the motor contactors to be closed start up or open stop 0 5 7 0 s 1 5 s T_BR Debounce time for brake monitoring The input signal is eval uated delayed by the time T_BR Only accessible if the brake monitoring is activated 0 01 3 00 s 0 40 S_MB Maximum distance with MB Off If rotary encoder impulses are detected when the digital output MB is...

Page 100: ... real Measured time that the contactors require to open Cannot be set 0 0 T_1 Flux build up time Time to build up a magnetic ﬁeld in the motor asynchronous motors only The parameter T_1 is only visible for operation with asynchro nous motors 0 1 10 0 s Value set to 0 0 0 1 T_2 Maximum brake opening time After expiration of time T_1 the brake must have opened with in time T2 0 0 15 0 s 1 8 for MOT_...

Page 101: ...Traveling speed defaults Parameter Designation Value range Factory set ting V_1 Positioning speed Speed to position during ﬂoor approach 0 010 0 20 m s 0 050 V_2 Intermediate speed Speed for normal traveling e g during travel to inter mediate ﬂoor 0 03 6 50 m s 0 50 V_3 High travelling speed Speed for normal travel 0 00 10 00 m s 0 95 V_Z Readjustment speed Speed for readjusting the car position d...

Page 102: ...ff delayed by the conﬁg ured value 0 150 mm 0 S_ABH OFF For standard DCP1 or DCP3 and CANopen lift Velocity mode control time dependent deceleration deceleration paths can vary On V2_7 Distance dependent deceleration time optimised engagement The setting is effective at all travelling speeds On V2_3 Distance dependent deceleration time optimised engagement The setting is effective at travelling sp...

Page 103: ... closed 0 0 10 0 s 0 6 1 5 in the case of MOT_ TYP SM250 2 0 T_5a additional current feed at closed brakes 0 0 2 0 s 0 0 T_5b Wait until the motor is currentless Within time T_5b the powering of the synchronous motor is decreased in a ramp function 0 0 2 0 s 0 3 T_6 Wait until contactors open Time within which the contacts of the motor contactors must be opened 0 0 10 0 s 0 5 Stopping time sequenc...

Page 104: ...module EVAC 3 EVA 3 AC Emergency evacuation through three phase current emergency generator EVA 1 AC Emergency evacuation with UPS UPS Emergency evacuation by UPS with reduced power Locked 2nd parameter set EVAC 3 EVA 3 AC EVA 1 AC UPS Locked U_ACCU Accu nominal voltage Conﬁguring the rated voltage of the rechargeable battery during evacuation with evacuation unit EVAC 3 f_PARA2 EVAC 3B see Emerge...

Page 105: ...ror diagnosis chapter On Automatic parameter diagnostics is activated Off Automatic parameter diagnostics is deactivated On Off Off RESET Deletes parameters counter levels and error lists preassigning parameters with standard values 77 Pre parametrised ZAdyn4C Parameters are assigned custom er speciﬁc system data Standard ZAdyn4C Parameters are assigned standard data 90 Device reset parameters are...

Page 106: ... parameters in the case of identical systems Input 27 Parameters PA3 are loaded to the frequency inverter from the 4CX DEVICE FORCE directory The parameter switches to Off again after loading 27 0 X UPDATE Starts the software update from a memory card The most cur rent software will always be loaded from the memory card Input 27 Software is loaded to the frequency inverter from the folder 4CX Upda...

Page 107: ... 1 9 Permanently set conﬁgurations that cannot be modiﬁed 20 Conﬁguration for HY operation 0 1 2 3 4 5 6 7 8 9 20 1 TRIG_BY Trigger source Speciﬁcations for stopping the recorder and saving the data to the memory card Error Data is saved as soon as an error occurs Err stop data will be saved as soon as an error occurs or an error free travel is ﬁnished Cont Function is not used Interval Function i...

Page 108: ...s chapter Parameter Designation Value range Factory set ting ENC_ADJ Activating the encoder alignment Off no function Check Activates load free rotary encoder adjustment check Load free Activates load free rotary encoder adjustment Braked Activates rotary encoder adjustment with closed brake Mag Adhesion Start magnet adhesion process for operation with Kone EcoDisc type drives Mag Exist Enables re...

Page 109: ...ff SB_M Default for pulse amplitude with which the motor is to be fed with current The default is calculated as a percentage of the maximum operating current of the frequency inverter nominal current x 1 8 10 100 70 SB_T0 Pulse breake Break time between the individual current pulses 0 1 2 0 s 0 2 SB_T1 Împulse time Time for which the motor will be fed with current 0 1 1 0 s 0 5 SB_N Number of curr...

Page 110: ...th EN81 Parameter Designation Value range Factory set ting SCY_EN Enabling of the test functions On Functions are accessible Off No access to the functions After a test function has been performed this parameter automatically adopts the Off value On Off Off SCY_ENC Rotary encoder test On Failure of the rotary encoder is simulated Off Function deactivated On Off SCY_TMP Motor temperature test On Fa...

Page 111: ...ried out before starting all travel Off Motor phase check is deactivated Single Cont Off Single UVW_PEK Test voltage for motor phase check 1 10 V Selection of the test voltage between 1 V and 10 V In case of an error the testing voltage is displayed in the error message 15 V Test voltage 15 V f P The testing voltage depends on the nominal voltage of the motor which is entered in the menu Motor nam...

Page 112: ...ice conditions can be inquired Previous page Next page The current condition will be indicated with the arrows The previous conditions are indicated with the arrows Line 4 current direction of travel current position of car in the shaft current travel path with positioning speed current traveling speed Dist 03 sa 0 00 s21 0 52m sr 0 00 s31 1 45m s1 0 00 sd 0 52m Page 03 Dist Line 2 sa current posi...

Page 113: ...name plate menu Line 2 Rated current Rated speed Line 3 Rated voltage Rated frequency Line 4 Number of pole pairs Line 2 Rated current Rated speed Line 3 cos phi Rated frequency Line 4 Magnetization current Rotor time constant MotDatFW 05 I 11 0A n 1560rp cos 0 89 f 53 4Hz I0 3 5A TR 316ms Page 05 MotDatFW Display of the calculated motor data with ﬁeld weakening operation Line 2 Rated current Rate...

Page 114: ...ure monitoring on the input terminal BC larger point OK Line 3 DC link voltage as bar chart display DC link voltage Line 4 only with Brake resistor Modulation of Brake resistor as bar chart display Modulation of Brake resistor in The DC link voltage displayed in standstill must have the value Mains connection voltage x 1 41 A large point must constantly be displayed behind the function and conditi...

Page 115: ...output BRx Brake monitoring contacts Line 4 RF RB CO MB BRx A large dot beneath the description indicates the input or output is active A under the monitor input CO or BR indicates that this monitoring function has been deactivated in the Monitoring menu After Status of electronic short circuit Small dot short circuit deactivated Large dot short circuit active o short circuit switches from inactiv...

Page 116: ...he key Power1 12 DC IGBT PWM ED 10 z FAN 0 UDC 565V Temp 28C Page 12 Power1 Power stage condition point for condition OK Line 2 und 3 DC ﬁrst point Precharge relay switched on second point Power stage power supply both points must be active during normal operation IGBT ﬁrst point ower stage power supply second point Power stage power supply OK both points must be active during normal operation PWM...

Page 117: ... Bus Info 1 14 Info xx 0101 010106 de Load 77 12 3A Page 14 Bus Info 1 Information about the control system Line 2 Manufacturer Line 3 Software version of control system Software date of the control system Operating language set in the control system display according to ISO639 The operating language of the frequency inverter is automatically adapted Line 4 only with DCP4 Load in 0 cabin empty Loa...

Page 118: ...4 Act Mode Velocity T_max 0 7ms TErr 0 NMT Preop Warn Lim Page 14 Bus Info 1 Information about CAN operation Line 2 Act A dot signals that the ZAdyn4C is set to CAN Mode Operating mode velocity or position Line 3 T_max Number of cycles which excessed the maximum process time RErr Recieve buffer error counter Line 4 NMT Shows the actual NMT status see chapter Serial Communication NMT Pressing the b...

Page 119: ...he error passive status off Indication of how often the ZAdyn4C switched to the bus off status Bus Info 4 17 AbsEncmm 5358 MotEncmm 4169 Offs 13081A M 1 28 Page 17 Bus Info 4 Calibration Lines 2 4 For calibrating the distances which were sent by the rotary encoder and the shaft encoder A R 18 0 62 0 62 m s3 0 50 0 50 m s2 0 62 0 50m s3 Page 18 A R Display of conﬁgured values for Acceleration Rampd...

Page 120: ...1 TD_DRV 1 364 832 Page 21 Travel direction Display the direction changes Line 2 TD_SET Initial value of the down counter Line 3 TD_CNT Travel direction counter resettable Indicates the change of direction still possible with the current suspension means After resetting the travel direction counter TD_RES will be increased Line 4 TD_DRV Total counter of the travel direction changes Value remains a...

Page 121: ... x rotor time constant Cuec 22 Func DCP CAN AN Stat GRN Page 23 CUEC Expansion board Control Line 2 Func Functions of the expansion board Control Line 4 Stat LED status of the expansion board Control Original operating instructions ZAdyn4C Parameter list R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 121 224 12 Parameter list ...

Page 122: ...ault Start up procedure with default acceleration 1 The elevator control system triggers the following frequency inverter inputs Controller enable RF can already be triggered Speed V_1 and V_3 Direction of travel RV1 2 The frequency inverter switches the digital RB contactor output with a time delay With this signal the inputs of the STO function must be activated immediately 1 signal or motor con...

Page 123: ... the start up behavior is only necessary if there is a negative inﬂuence on the travel comfort e g through start up jerks Information Proper installation condition rail guides car suspension transmission oil ﬁlling etc The car must be empty and the counterweight completely loaded Start up for all loading conditions can only be optimally adjusted in under these conditions The speed control paramete...

Page 124: ...the monitoring contacts are connected the time T_2 is optimized As soon as the brakes are opened time T_2 is aborted and time T_3 started 13 3 1 Damping the start up jerk Applies to all start up variations To reduce a startup jolt you can accelerate to speed V_T3 linearly whilst T_3 is running This overcomes the static friction and reduces the startup jolt see diagram 13 3 2 Start up variations In...

Page 125: ...2 MOD5 standard setting for synchronous motors The drive is position controlled Up to the end of T_2 the drive position is recorded and corrected if there is a change The parameter K_START is the position controller ampliﬁcation It is activated at the start of T_1 and deactivated at the end of T_2 MOD4 Corresponds to the MOD5 function The parameter s_start is activated additionally If the drive po...

Page 126: ...vated immediately with the digital output RB 1 signal or motor contactors energized The brakes must be switched instantaneously with the digital output MB 13 5 Traveling speed defaults After entering the installation speciﬁcations and carrying out the automatic parameter assignment the traveling speeds V_2 and V_3 are pre conﬁgured in the Travelling menu dependent on V Designation Parameter pre si...

Page 127: ...he high travelling speed signal is brieﬂy switched off e g V_3 the frequency inverter slows down the motor to the positioning speed V_1 For safety reasons further actuation of a greater travelling speed is ignored A greater travelling speed may only be actuated once all inputs for the travelling speeds have been switched off and once the motor has reached the speed 0 13 6 1 Distance dependent dece...

Page 128: ...d speed proﬁle journey means that the same creep paths are always achieved regardless of the speed reached at the switch off time 6 When the switch off point for the traveling speed is reached the conﬁgured ﬁnal speed is not yet reached The motor continues to be accelerated The point from which the deceleration must be initiated is calculated X Deceleration is initiated 7 Travel at positioning spe...

Page 129: ...vary dependent on the speed attained at the time the deceleration starts For this reason time dependent deceleration only makes sense if traveling speed is reached during each trip 13 7 1 Deceleration with reached traveling speed 6 When the switch off point for the traveling speed is reached the conﬁgured ﬁnal speed V_3 has been reached Deceleration to V_2 is initiated 7 Switch off point for V_2 D...

Page 130: ...eed V_1 8 Positioning speed V_1 is switched off Motor continues to decelerate 9 Speed 0 Output MB is switched off Brake must operate immediately The motor continues to be fed with current 10 The current to the motor is switched off Output RB is switched off The inputs of the STO function must be deactivated immediately 0 signal or motor contactors de energized Deceleration when traveling speed has...

Page 131: ... greater deceleration and thus a steeper ramp R_NEG1 Setting the upper round off A higher value causes a softer round off R_NEG2 Setting the lower round off A higher value causes a softer round off Information Adapting the parameter modiﬁes the deceleration path V_3 R V_1 The recalculated path is shown in the display If necessary correspondingly adapt the interrupt point for V_3 13 9 Crawl path op...

Page 132: ...2 to that determined for s1 4 Check the deceleration behaviour and correct the values for the parameters S_DI3 or S_DI2 if necessary Information If s1 has different values it is not possible to get the same crawl path in all ﬂoors Deceleration with non optimized crawl path RF Controller enable V_1 Positioning speed V_3 High travelling speed RV1 RV2 Direction default RB Controller ready MB_Brake Me...

Page 133: ...us times can be set in the Stop menu Time optimization through brake monitoring If the brake monitoring is activated menu Monitoring BR Off and the monitor contacts are con nected time T_5 is optimized As soon as the brakes are closed time T_5 is aborted and time T_5b started Time optimisation through contactor monitoring optional If the contact monitoring is activated menu Monitoring CO ON and th...

Page 134: ...ler enable V_1 Positioning speed V_3 High travelling speed RV1 RV2 Direction default RB Controller ready MB_Brake Mechanical brake 13 12 Direct leveling Information Direct engagement is only possible when using the DCP2 the DCP4 or the CANopen lift protocol in position mode and an absolute shaft copy With direct engagement the control system indicates to the ZAdyn4C the remaining distance to be tr...

Page 135: ... The traveling speed for readjustment takes precedence over the other traveling speeds To be able to make a readjustment at least the following input signals need to be present Controller enable Readjustment speed V_Z Direction default Information To prevent oscillation the control system must wait a suitable amount of time until the rope comes to rest before the readjustment is activated Readjust...

Page 136: ...ts of the STO function must be activated immediately 1 signal or motor contactors ener gized Motor energized Cabin door closing Setting the bits by lift control G2 RPM 0 B1 travel command B2 off switch B3 travelling speed B4 travel direction Setting the bits by ZAdyn4C S1 travel active The inputs of the STO function must be activated immediately 1 signal or motor contactors energized Motor energiz...

Page 137: ...1 Travel active S6 Mechanical brake G2 Speed 0 G7 High travelling speed 13 15 2 Monitoring functions for Quickstart If the drive is held at a speed of 0 for longer than 20 s the frequency inverter enters failure mode and displays the error ERR780 Quickstart 20s If the input signal Maintain speed 0 is set during travel the frequency inverter enters fault mode and displays ERR781 Quick during travel...

Page 138: ...eratoric direction Load independent starts Load independent stopping Flush stopping Process for emergency evacuation with 1 phase voltage supply The ZAdyn4C analyses the load ratio between the car and the counterweight during every start Based on the load ratio the ZAdyn4C communicates to the control the direction in which the evacuation would be more energy saving The control system starts the ev...

Page 139: ...rip will be carried out downwards Control f_O4 Evac Dir Evac Dir Function O4 Contact open R Car is lighter than counterweight Evacuation trip will be carried out upwards Output closed R Car is heavier than counterweight Evacuation trip will be carried out downwards 4 Evacuation type default Conﬁgure the parameter F_PARA2 EVA 1 AC in the Parameter set 2 menu Parameter set 2 F_PARA2 EVAC1 AC EVAC1 A...

Page 140: ...e direction in which the evacuation would be more energy saving The control system starts the evacuation trip by activating Controller enable Direction default Speed default 14 3 2 Evacuation through UPS with optimum power Characteristics of evacuation with optimum UPS power Load independent starts Load independent stopping Flush stopping With corresponding sizing of the UPS a trip in the motoric ...

Page 141: ...conﬁgured to RV2 Command byte 1 Bit 4 has 1 sig nal Detection of voltage drop Conﬁgure digital input in the Control system menu to PARA2 Control f_I08 PARA2 PARA2 Function I_08 In case of a voltage drop power failure the conﬁgured input with 24 VDC is actuated in order to inform the frequency inverter that a switchover must be made to parameter set 2 3 Inform the open loop control about the permis...

Page 142: ...determines the type of UPS evacuation Sufﬁcient power An evacuation trip with the characteristics of an evacuation with optimum UPS power is implemented Not enough power An evacuation trip with the characteristics of an evacuation with minimal UPS power is implemented CAUTION Caution Setting the value for P_UPS too high can lead to an overloading or destruction of the UPS 7 Copying the parameters ...

Page 143: ...et 2 STOP ON menu Parameter set 2 STOP ON ON Stop function Standard DCP2 DCP4 Conﬁgure in the Parameter set 2 STOP ON menu Brake is already closed when the switch off for the speed V_1is reached Determine overshoot path at the ﬂush position under full load Set parameters in the Control DCP_STP mm menu Control system DCP_STP 35 mm 35 Stop before ﬂoor level The brakes are already closed when the dis...

Page 144: ... for USP on ZAdyn4C ZD4C01K8 1 Function input 1 Monitoring power failure 2 Function input X IN I08 PARA2 Original operating instructions ZAdyn4C Emergency evacuation R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 144 224 ...

Page 145: ...s is tested and guaranteed in Ziehl Abegg motors 14 6 1 Monitor function Monitoring of evacuation direction and evacuation speed during the evacuation process The monitoring function will be activated by a digital input Control system f_I08 41 Monitor 41 Monitor Function of I08 Conﬁgure the digital input in the Control system menu to the function 41 Mon itor Activating of the monitoring function S...

Page 146: ... is performed and at the same time the rotary encoder is functional Time cycle The digital output conﬁgured for the Stutter br function is switched based on time This opens and closes the brake at a frequency of 0 5 Hz The time cycle is carried out automatically if the elevator installation is stopped or the rotary encoder is defective At the same time the brake air monitor must be deactivated or ...

Page 147: ... error number LED s error memory and an error list are available for additional troubleshooting 15 1 2 Acknowledgement Acknowledging the error is performed automatically 2 seconds after the cause of the error has been repaired The prerequisite is that there are no input signals for travel speeds If travel signals are applied before the end of 2 seconds there will be no error acknowledgement The fo...

Page 148: ...green Slow alternat ing ﬂashing The DCP function is not activated in a trouble free DCP connection only DCP3 DCP4 Condition of the CAN connection LED colour LED status Operation condition error status green ﬂashing once per second Operation Mode Stopped green fast ﬂashing Operation Mode Preoperational green On Operation Mode Operational red Off no error connection is in order red ﬂashing once per ...

Page 149: ... 1490 12 12A 20 S23 1 Error description 2 Error no 3 Operation condition S status 4 Travel number 5 Consecutive error number 6 Travel direction 7 Operating hours 8 Temperture power stage 9 Motor current consumption 10 Additional information option 11 Position of tha car in the shaft Please refer to the Error diagnosis chapter for a description of the error number and the operating condition If the...

Page 150: ... displayed To do this press the key The prerequisite is that a memory card on which the information texts are saved is inserted in the X MMC card slot 15 4 Delete error memory The fault memory is wiped by means of an entry in the Statistic ST_CLR ON The following parameters are reset ST_LST Error list ST_RES Number of interruptions in the mains supply ST_SRF Number of trip interruptions due to an ...

Page 151: ...d after the 3rd error Lock n 2 Lock function after 2 malfunctions Output ST remains dropped after the 2rd error Lock n 1 Lock function after 1 malfunction1 Output ST remains dropped after the 1st error Errors which lead to locking of the ZAdyn4C are identiﬁed by a dot in the S column 15 5 4 Notes 0xx Information about Error memory content Changes in the operating conditions Application of special ...

Page 152: ...lease contact ZIEHL ABEGG Customer Service 140 MP Unknown IGBT Cause Unknown IGBT module Remedy Please contact ZIEHL ABEGG Customer Service 150 HW conﬂict Cause Assemblies SH PP MP are not compatible Remedy Please contact ZIEHL ABEGG Customer Service 160 ADC adj outside tol Cause Incorrect measured values from current recording during switch on Remedy Switch the ZAdyn off and back on Please contac...

Page 153: ...is too high Remedy Conﬁgure the limit value V_G1 to max 150 of the value of V Installation menu 232 V_G2 150 V Cause In the Control menu the conﬁgured limit value V_G2 is too high Remedy Conﬁgure the limit value V_G2 to max 150 of the value of V Installation menu 233 V_G3 150 V Cause In the Control menu the conﬁgured limit value V_G3 is too high Remedy Conﬁgure the limit value V_G3 to max 150 of t...

Page 154: ...nd back on Reset ZAdyn to delivery condition Enter the RESET 77 parameter in the Statistics menu Perform a software update 306 ADC calibration Cause Zero point adjustment for motor current detection analog digital con verter is outside of tolerance Remedy Switch the ZAdyn off and back on Replace defective shunt module 308 Iu Iv not 0A Cause A motor current is measured even when stopped Current det...

Page 155: ... temporarily set to 335 to mask the error 336 ENC Faulty Cause The absolute encoder motor is probably faulty Remedy Switch the ZAdyn off and back on Replace the absolute encoder 337 ENC Comm Error Cause Faulty communication with absolute encoder motor Remedy Check the ENC_TYP and ENC_INC parameters in the Rotary encoder BC menu Check the connection of the absolute encoder Check EMC compatible inst...

Page 156: ...ntrol check the wiring of the digital control inputs Check the status of the serial control CAN DCP using the status LED on the ZAdyn 350 Temp Sens defective Cause The temperature sensor for the power unit is not detected The ZAdyn carries out further journeys with a reduced clock frequency of 4 kHz and maximum fan power Remedy Not possible replace ZAdyn as soon as possible Contact the ZIEHL ABEGG...

Page 157: ...f the resistor overload reduce on time check the load ratios in the system etc 378 MP Not active Cause The voltage supply to the power unit was not active at the start of travel Remedy Contact the ZIEHL ABEGG hotline 379 MP Temp warning Cause The temperature of the power unit is too high at the start of travel Remedy Check the function of the unit fan Check the ambient temperature Remedy the cause...

Page 158: ... reduce on time check load ratios in the system check motor parameters adjust the absolute encoder on synchronous machines etc 431 MP PWM fail Cause Internal device error pulse width modulation has been switched off Remedy Check rotary encoder connection For persistent occurrence Please contact ZIEHL ABEGG Customer Service For sporadic occurrence Check EMC compatible installation screening etc 435...

Page 159: ...urrent R Cause Overcurrent has been detected at the output for the brake resistor Remedy Check the brake resistor connection for short circuit and earth fault Check the type of brake resistor used see operating instructions Brake resistor allocation chapter 485 Intermediate circuit overcurrent Cause The DC link current sensor has detected an overcurrent Remedy Check the brake resistor connection f...

Page 160: ...P parameter in the Control menu 505 No motor movement Cause No signals detected by the rotary encoder motor Remedy Check whether the brake is opening Check motor data Check the motor connection U U V V W W Increase the SPD_KP parameter in the Control system menu 514 n n_LOAD Cause Speed is above 110 of the nominal speed V Remedy Check increase the SPD_KP parameter in the Control menu Check the mot...

Page 161: ...e actuated on the elevator control 533 STO Fault Cause The status of the STO_A and STO_B signals was different for longer than 120 ms Remedy Check actuation of the STO inputs Check the switching function of the relay contacts Check coupling relay actuation 534 STO No travel signal See error 349 STO no travel signal 535 ZR RDY abort Cause ZArec error message the signal at the digital input conﬁgure...

Page 162: ...ecuperation unit 575 MOT Temp Alarm Cause The motor temperature has exceeded the permissible limit value during travel Remedy Check the parameters set in the Motor name plate menu In the Mot info menu check the motor current for constant travel empty cabin down The displayed motor current should not exceed the nominal current of the motor In asynchronous motors if necessary perform automatic ident...

Page 163: ...heck compatibility of the control with the DCP speciﬁcation In the Bus Info 3 info menu check the ratio of the distance measurement on the absolute encoder shaft to the motor encoder line 4 721 DCP Remaining dis tance error Cause The remaining distance speciﬁcation does not change during travel Remedy Check compatibility of the control with the DCP speciﬁcation Check the absolute encoder for deter...

Page 164: ... Info 4 info menu For sporadic occurrence Check EMC compatible installation screening etc termination of CAN bus terminating resistors 840 CAN Enc Info missing Cause The Position conversion object 0x641F has not been written to the frequency converter by the control Remedy Check that the control has the latest software version 15 5 11 Error 9xx Fatal error which can only be acknowledged by switchi...

Page 165: ...e When stopped the internal measured voltage at the DC link is higher than the engagement voltage of the brake chopper Remedy Compare the displayed value U_DC in the Brake Chopper info menu with the measured value at the DC and DC terminals measuring range 1000 VDC ATTENTION High voltage If the voltage displayed deviates by more than 5 there is a defect in the device If the measured voltage is gre...

Page 166: ...nection line voltage cable cross section line reactor design mains impedance 972 Line failure Cause A phase failure occurs during motorised travel and a reset is triggered No error is generated during regenerative travel Remedy Check the 3 phases of the supply voltage measure L1 L2 L3 to PE 975 DC U 850V Cause The DC link voltage rises to more than 850 VDC during travel or when stopped Remedy Chec...

Page 167: ... the stopping process motor contactors are opened before the timer T_5b has expired The number of CO interruptions is counted in the Statistics SCO menu RF Interrupt The controller enable signal CE is deactivated during travel During the stopping process the controller enable signal CE is deactivated before the timer T_5b has expired The number of CE interruptions is counted in the Statistics SCE ...

Page 168: ... 91 Electronic short circuit deactivated 536 Travel interrupted due to interruption of the con tactor monitor COx 93 Standby 1 538 Wait until STO activates 96 Parameter calculation active 540 Wait for standstill 97 Editing parameter 560 End of travel 98 Waiting for ZArec 570 572 575 902 904 Recording to MMC 99 Waiting for rotary encoder 900 Delay of automatic acknowledgement after reme dying the c...

Page 169: ...tic parameter diagnostics the following are checked The parameters for plausibility and tolerances Device functions for functional errors Erroneous parameters or functions are shown in the display Every message must be acknowledged by the user with the key The APD function can be activated in the Statistic APD menu After checking the function is reset to OFF Statistics APD OFF ON Automatic paramet...

Page 170: ...ode ZAdyn4C 1 STANDBY2 input is activated 2 STANDBY2 input is activated RF Controller enable STANDBY2 Input with STANDBY 2 function ST Fault 16 2 Mains power recuperation The mains power recuperation allows energy to be saved by feeding the energy produced during regenerative travel into the power network This energy is used by other consumers in the building By using mains power recuperation clas...

Page 171: ...andby mode The time between the end of travel and activation of the PFU output can be speciﬁed with the Encoder BC T_PFU parameter Encoder BC T_PFU 0 s 60 Waiting time PFU PWM If the parameter T_PFU is set to 0s the output PFU is always active Standby is now deactivated 1 s after deactivation of the digital output PFU the power feedback unit is ready for operation again see diagram PFU ST Revcon 1...

Page 172: ...ircuit when evacuating by a generator run a brake resistor must be used in addition to the power recuperation unit The combination power feedback unit brake resistor must be entered in the Encoder BC BC_Typ menu Encoder BC BC_TYP PFU BR17 PFU BR25 BR BC type Connection and conﬁguration of brake resistor temperature monitoring when using the power feedback units of outside contractors not ZArec4C T...

Page 173: ...cal Data chapter a greater power loss and thus increased heating of the ZAdyn4C The service life of the ZAdyn4C is negatively inﬂuenced by the higher temperatures 17 1 1 Fixed presetting of the clock frequency Menu Power sectionl M_PWM Fix f_PWM The switching frequency of the ZAdyn4C is 8 kHz after factory setting This can be changed if necessary in the Power Unit f_PWM menu continuously between 2...

Page 174: ...number and type of brakes in use Monitoring BR menu Contactor monitoring must be conﬁgured according to the type of contact for monitoring Monitor ing CO menu General conditions required for an encoder alignment closed brake The installation and motor data must be conﬁgured It must be ensured that the brake does not open during the calibration disconnect brake Brake monitoring must be activated co...

Page 175: ... sure No Yes Conﬁrm with the key Brakes will be opened without any torque Is the motor load fre e Esc Yes Query as to whether the drive is in a load free condition Press the key to cancel rotary encoder adjustment Press the key to continue rotary encoder adjustment To start Encoder Adjust press inspection Esc Keep the inspection run push button pressed Performing rotary encoder adjustment Set offs...

Page 176: ...offset incorrect OK Press the key Press the key Stop Inspection Stop Inspection Release inspection run push button Release inspection run push button Process successfully completed OK An error occured while processing OK Conﬁrm with the key Press the key Original operating instructions ZAdyn4C Special functions R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 176 224 ...

Page 177: ...adjustment with ENC_ADJ No load Are you sure No Yes Conﬁrm with the key Brakes will be opened without any torque Is the motor load fre e Esc Yes Query as to whether the drive is in a load free condition Press the key to cancel rotary encoder adjustment Press the key to continue rotary encoder adjustment To start Encoder Adjust press inspection Esc Keep the inspection run push button pressed Encode...

Page 178: ...n the folder 4CX DEVICE Seriennummer LST MMC Recorder Encoder adjust Safety gear HW Ident Select menu Encoder adjustment Encoder adjust ENC_ADJ Off Check Encoder adjustment Select parameter ENC_ADJ Switch on encoder adjustment with ENC_ADJ Check Are you sure No Yes Conﬁrm with the key Brakes will be opened without any torque Is the motor load fre e Esc Yes Query as to whether the drive is in a loa...

Page 179: ...ravel still closed CAUTION Caution If the device is replaced the offset needs to be entered in the new device MMC Recorder Encoder adjust Safety gear HW Ident Select menu Encoder adjustment Encoder adjust ENC_ADJ Off On halt Encoder adjustment Select parameter ENC_ADJ Switch on encoder adjustment with ENC_ADJ On halt Are you sure No Yes Conﬁrm with the key Is the brake wiring disconnected Esc Yes ...

Page 180: ...ined Stop Inspection Stop Inspection Release inspection run push button Release inspection run push button Process successfully completed OK An error text is output on the ZApad display Conﬁrm with the key Conﬁrm with the key Original operating instructions ZAdyn4C Special functions R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 180 224 ...

Page 181: ...safety brake function as this can destroy the ZAdyn4C Carrying out the safety brake function MMC Recorder Encoder adjust Safety gear HW Ident Select Capture device menu Capture device SB_MOD Off On Freeing function act Select SB_MOD parameter Activate capture release Safety Brake Press inspection esc Start capture release by pressing the inspection run push button Function successful Function fail...

Page 182: ...e conﬁguration of the ZAdyn4C carried out in the Ziehl Abegg factory is lost when the reset is carried out The parameters are allocated the factory settings These do not correspond to the pre conﬁg uration Information You can only start up again after entering the parameters in the Motor name plate Encoder BC Installation Control system and Monitoring menus see Commissioning chapter 17 5 Memory ca...

Page 183: ... the software boot loader Do not interrupt the ZAdyn power supply or remove the memory card during the software update 17 5 1 1 Software update with the ZApad operating terminal Perform a software update Insert the memory card in the X MMC card slot on the controller unit see ﬁgure bottom right A software update cannot be made with the card slot on the ZETAPAD Do not insert the memory card in the ...

Page 184: ...tch off the master switch and wait until the controller unit is voltage free Insert the memory card with the software update into the X MMC card slot see Fig Switch on the master switch The inverter starts again After the LED illuminates yellow for the ﬁrst time remove the memory card and then reinsert it You must complete this procedure within 5s watch for fast ﬂash code of the LED The Update sta...

Page 185: ...a valid software update 5 The ﬁles in the update software are identical 6 External application processor RAM is defective 7 Error Occurs if the ZAdyn4C is restarted after error 25 has occurred Remedy Repeat the software update without the ZApad control terminal 8 14 Internal programing voltage does not switch off 8 19 Internal programing voltage does not switch off it is possible that the prog key...

Page 186: ...Select SAV_PAR EIN Conﬁrm with the key Please wait Copy1 _ _ _ _ _ _ _ The parameters are saved 17 5 3 Loading parameters With identical systems the saved parameters of a frequency inverter can be loaded into the frequency inverters of the other systems Loading parameters Statistics Memory Card MMC Recorder Encoder adjust Select Memory Card menu Conﬁrming menu selection Memory Card LOD_PAR 0 27 Se...

Page 187: ...e error list are saved Memory Card SAV_ALL Aus SAV_PAR Aus After the data backup the SAV_ALL parameter reassumes the value OFF 17 5 5 Performing measurements It is possible to perform measurements on the ZAdyn4C These measurements are conﬁgured in the MMC Recorder menu and can be saved on the memory card A description of the individual parameters of the MMC Recorder menu can be found in the chapte...

Page 188: ...the key Copy1 _ _ _ _ _ _ _ _ _ The parameter list and the printer list are saved Memory Card UPDATE 0 SAV_CFG 0 LOD_CFG 0 After the data backup the Memory Card menu is displayed again 17 5 7 Loading conﬁgurations Saved conﬁgurations of parameters can be loaded from the memory card into the ZAdyn4C by entering the respective conﬁguration number The parameters list saved in the CONFIG folder is loa...

Page 189: ...he menu ZA Intern UVW_PEK an The factory setting is f P Function Designation f P The testing voltage depends on the nominal voltage of the motor which is entered in the menu Motor name plate In case of an error the testing voltage is displayed in the error message 1V 10V Selecting the testing voltage between 1 V and 10 V In case of an error the testing voltage is displayed in the error message 15V...

Page 190: ...ﬁgure the parameter U_BC 650 V 17 9 Controlled emergency stop in inclined elevators If an emergency stop is implemented in inclined elevators by suddenly closing the brakes the abrupt stop can lead to injury to passengers To avoide this the cabin should also be braked controlled in emergency stop The FastStp input function is available for this purpose When deactivating the input using the FastStp...

Page 191: ...e start value for the direction change counter are also available in the info menu on the TravelDirection page 17 10 2 Activating the direction change counter For using the travel direction counter the following parameters have to be adjusted Statistics TD_PWN 0 0 New password Assign a new password in the Statistics TD_PWN parameter If there is already a password existing you have to enter it to T...

Page 192: ...d in the Statistics TD_PWC parameter Statistics TD_PWN 0 TD_PWC 56366 In order to make subsequent changes to an activated change of direction counter the previously assigned password must be entered in the Statistics TD_PW parameter Statistics TD_PW 0 0 Password entry 17 10 5 Output functions Two special counter functions can be assigned to the digital outputs of the ZAdyn4C when using the change ...

Page 193: ...the number of counter resets TD_RES is increased by one To display the current value of TD_RES in the info menu on the TravelDirection page press the key 17 10 7 Restore the counter reading from the absolute value encoder The counting value of the travel direction change counter is automatically saved in the absolute value encoder This is performed at the following intervals every 100 changes in d...

Page 194: ...tors UNLOCK On parameter 17 11 3 Function test of the self monitoring Functional test according to EN81 1 1998 A3 2009 or EN 81 50 2014 The self monitoring test required according to EN81 1 1998 A3 2009 Annex F8 32 or EN 81 50 5 8 3 2 5 is performed for every software version during internal software tests at Ziehl Abegg For this 10 test runs are made and the function of the self monitoring checke...

Page 195: ... Start new run this must take place without errors Monitors UNLOCK On On Unlock encoder Repeat test step 2 for every monitor input 17 12 Support with acceptance test 17 12 1 Rotary encoder test The function uses software to simulate rotary encoder failure Performing rotary encoder test Powersection Checks ZA Intern Select Checks menu Checks SCY_EN OFF ON Enable tests Select parameter SCY_EN Enter ...

Page 196: ...uring travel 17 12 3 Testing of the protective device according to EN81 Checking of the protective device according to EN81 to prevent unintentional movement of the elevator car away from the stopping place 17 12 3 1 Powerless drifting of the cabin from the ﬂoor The output stage is switched off the motor brake open the cabin drifts away Perform testing of the protective device according to EN81 wi...

Page 197: ...acceleration The motor can be demagnetised by testing the protective device according to EN81 A3 Travel with maximum acceleration from ﬂoor Ziehl Abegg provides no guarantee for motors that do not originate from Ziehl Abegg Perform testing of the protective device according to EN81 with maximum acceleration Powersection Checks ZA Intern Select Checks menu Checks SCY_EN OFF ON Enable tests Select p...

Page 198: ...pened manually Danger The monitor functions of the ZAdyn are deactivated There is a risk for the system and persons due to uncontrolled movement of the lift 17 12 5 Driving ability test The cabin is moved up with the counterweight applied The cabin movement is shown in the display Information The function is only possible in connection with CAN activation Perform driving ability test Move up with ...

Page 199: ... in the display Information The function is only possible in connection with CAN activation Perform motor brakes test Powersection Checks ZA Intern Select Checks menu Checks SCY_EN OFF ON Enable tests Select parameter SCY_EN Enter SCY_EN On Checks SCY_MB OFF ON Engine brakes test Select parameter SCY_MB Switch on motor brakes test with SCY_MB ON Give travel command up with empty cabin Interrupt sa...

Page 200: ...r adjustment Encoder adjust SAV_P_E OFF ON Parameters on encoder Select parameter SAV_P_E Enter SAV_P_E On Load data In order to be able to load data from the absolute value encoder you must have ﬁled the data in the absolute value encoder with the ZAdyn4C ﬁrst MMC Recorder Encoder adjust Safety gear HW Ident Select menu Encoder adjustment Encoder adjust LOD_P_E OFF 27 Parameters from encoder Sele...

Page 201: ... 1 Enter parameters in menu Installation V 90 of the system nominal speed MOD_n calculate n Calculated automatically __D diameter of the traction sheave __iS suspension __i1 i1 of the gear ratio i1 i2 __i2 i2 of the gear ratio i1 i2 Step 2 Enter the parameters in the Travel menu V_3 V nominal speed of the installation In CANopen lift operation this speed has to be conﬁgured in the control Step 3 F...

Page 202: ...ood Factor x x Accept values determined No Yes The operating data was determined correctly x x speciﬁes the factor by which the original values were corrected e g 1 2 if the key is pressed the data are saved automatically The process is ﬁnished then U LIMIT Determination of the operating data was not completed correctly because the voltage limit of the ZAdyn was reached The Motor name plate U_TRIM...

Page 203: ...s Good Factor x x Accept values determined No Yes The operating data was determined correctly x x speciﬁes the factor by which the original values were corrected e g 1 2 if the key is pressed the data are saved automatically The process is ﬁnished then If the data could not be determined correctly the page 22 of the Info menu is displayed U LIMIT Determination of the operating data was not complet...

Page 204: ...ation in Standby 2 4CA W 13 14 15 16 16 Heat dissipation stand by 2 4CS W 13 14 15 16 16 Switching frequency kHz 4 16 Motor frequency Hz max 200 Max terminal cross section line motor brake chopper brake resistor mm2 16 Min line diameter for strain relief Brake Chopper Brake Resistor mm 11 11 11 11 14 Min line diameter for strain relief motor mm 11 11 11 11 14 Ambient conditions The user must ensur...

Page 205: ...tor frequency Hz max 200 Terminal range mains mm2 0 5 35 rigid 1 0 25 ﬁne wire with wire end ferrule Terminal range motor mm2 0 5 35 rigid 1 0 25 ﬁne wire with wire end ferrule Terminal range brake chopper brake resistor mm2 0 5 35 rigid 1 0 25 ﬁne wire with wire end ferrule Min line diameter for strain relief Brake Chopper Brake Resistor mm 14 14 14 14 Min line diameter for strain relief motor mm...

Page 206: ...ype details contain further additions concerning the version e g ZAdyn4 CA 018 HY Series number from 30284129 0001 The above mentioned products of this declaration fulﬁl all relevant provisions of the following Directives of the Union Machinery directive 2006 42 EC EMC Directive 2014 30 EU Because of the accordance with the Machinery directive the protection targets of the Low voltage directive 20...

Page 207: ...ks Immunity The EG type examination procedures referred to in the enclosure IX of the Machinery directive 2006 42 EC was carried out by TÜV Rheinland and certiﬁed by the type examination certiﬁcate 01 205 5288 02 17 The identiﬁcation number address of the notiﬁed body is NB 0035 TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln Germany This declaration relates exclusively to the prod...

Page 208: ...nu f_O1 V_1 Installation menu f_O2 V_2 V f_O3 V_3 MOD_n f_O4 V_Z n V_G1 V_4 __D V_G2 V_5 __iS V_G3 V_6 __i1 SIM_V1 V_7 __i2 S_B_OFF Q1 Deceleration menu F1 Monitoring menu A_NEG G1 MOD_ST R_NEG1 STO R_NEG2 1 The parameter is only visible if MOT_TYP ASM is selected CO S_DI3 BR S_DI2 LOCK_X S_DI1 UNLOCK S_ABH P1P2 T_ENC Stop menu T_SDLY T_4 I_MAX T_5 T_I_MAX T_5a APC T_5b MASK1 T_6 MASK2 MASK3 Contr...

Page 209: ...57218 BR100 A 357214 19 5 Series ZAdyn 4 xx xxx Series 4th generation Version CA Complete unit for asynchronous motors including power choke ﬁlter for operation without contactors CS Complete unit for synchronous motors including power choke ﬁlter integrated short circuit for operation without contactors Rated current 011 11 A 013 13 A 017 17 A 023 23 A 032 32 A 040 40 A 050 50 A 062 62 A 074 74 A...

Page 210: ... 352196 ZAdyn4CS 017 352203 ZAdyn4CA 023 352197 ZAdyn4CS 023 352204 ZAdyn4CA 032 352198 ZAdyn4CS 032 352205 ZAdyn4CA 040 352206 ZAdyn4CS 040 352216 ZAdyn4CA 050 352207 ZAdyn4CS 050 352217 ZAdyn4CA 062 352208 ZAdyn4CS 062 352218 ZAdyn4CA 074 352209 ZAdyn4CS 074 352219 Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 210 224 ...

Page 211: ...19 7 Certiﬁcates Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 211 224 19 Enclosure ...

Page 212: ...Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 212 224 ...

Page 213: ...19 Enclosure Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 213 224 ...

Page 214: ...Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 214 224 ...

Page 215: ...Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 215 224 19 Enclosure ...

Page 216: ...Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 216 224 ...

Page 217: ...19 Enclosure Original operating instructions ZAdyn4C Enclosure R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 217 224 ...

Page 218: ...eter 120 error acknowledgement 147 Error list 105 150 errors 72 Evacuation through UPS with minimum power 141 Evacuation through UPS with optimum power 140 Evacuation with UPS 140 Exclusion of liability 9 External 24 V power supply 47 F Fast start 136 Functional description 12 H Hazards 11 HW Ident menu 109 I Incremental encoder 43 incremental encoders 45 INFO menu 112 installation 14 Installation...

Page 219: ...0 save energy 169 Saving conﬁgurations 188 Saving parameters 186 Saving parameters lists printer lists and error lists 187 Self monitoring of the brakes 194 Series 209 series control 70 Service 13 short circuit 29 Sine encoder 43 Software update 183 Stand by function 169 Standby 1 169 Standby 2 169 Start menu 100 Start up 84 122 123 Statistic menu 105 STO 63 66 STO interface X STO 41 Stop 133 Stop...

Page 220: ...Original operating instructions ZAdyn4C R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 220 224 ...

Page 221: ...19 Enclosure Original operating instructions ZAdyn4C R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 221 224 ...

Page 222: ...Original operating instructions ZAdyn4C R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 222 224 ...

Page 223: ...19 Enclosure Original operating instructions ZAdyn4C R TBA12_01 GB 2104 Index 012 Part No 00163371 GB 223 224 ...

Page 224: ...hnical modiﬁcations Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Strasse 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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Summary of Contents for ZA dyn 4C

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Summary of Contents for ZA dyn 4C

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