Ziegler CORN CHAMPION GEN III Operating Manual Download Page 1

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CORN CHAMPION GEN. III

Corn header foldable

Data: 17.07.2023

Ziegler-Nr.:

12-106392A_EN_Vers.00_BTA

Summary of Contents for CORN CHAMPION GEN III

Page 1: ...CORN CHAMPION GEN III Corn header foldable Data 17 07 2023 Ziegler Nr 12 106392A_EN_Vers 00_BTA...

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Page 5: ...nd safety requirements of the relevant EC directives EN ISO 12100 Safety of machines EN ISO 4254 1 Agricultural machinery Safety Part 1 EN ISO 4254 5 Agricultural machinery Safety Part 5 EN ISO 4254 7...

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Page 7: ...ine set I undertake to read these operating and installation instructions comprehensively and carefully before use of the machine set Moreover I undertake to commission and operate the machine set in...

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Page 9: ...nufacturer is not liable for any damage resulting from this type of use This Warranty does not apply to damage resulting from a malicious act damage resulting from the Event of Force Majeure e g flood...

Page 10: ...ance 18 2 11 Unauthorized conversions and production of spare parts 18 2 12 Impermissible operation 18 2 13 Safety information on the machine 18 2 14 The meaning of the safety labels 19 TECHNICAL DATA...

Page 11: ...Commissioning 39 5 6 Cross auger feed 41 5 7 Cross auger 42 MAINTENANCE AND CARE 43 6 1 Accident protection operating safety 43 6 2 Lubricants general information disposal 44 6 3 Maintenance care ins...

Page 12: ...al also refers to the cornheader as the machine or front attachment device Please note These operating instructions represent a constituent part of the machine and must be stored in immediate proximit...

Page 13: ...he Ziegler CORN CHAMPION cornheader is a harvest front attachment for mounting to a forage har vester combine harvester and serves the harvesting of corn and other bulky forage crops Modifications to...

Page 14: ...ation and training The machine may only be used serviced and repaired by those persons who are familiar with it and have been informed of the dangers which it presents The owner is to establish clearl...

Page 15: ...couple the ballast weights to the foreseen anchorage points in accordance with the specifications Comply with the permissible axle loads total weight and transport dimensions Check and install the tr...

Page 16: ...ibed pipe coverings for the drive shaft are used in the transport and Work position Only install and dismantle the drive shaft with the power take off shaft and with the motor switched off and the ign...

Page 17: ...ront attachment ensure that the coupling sleeves and plugs are marked so as to prevent incorrect operation Swapping the connections of the opposite functions e g raising and sinking brings the DANGER...

Page 18: ...rating safety of the machine is only guaranteed given its intended use in accordance with the chapter Introduction Intended use of the operating instructions The threshold values specified in the data...

Page 19: ...and the ma chine Persons are only per mitted to be in the danger area if the safety supports are engaged Maintain sufficient safety clearance to the harvest front at tachment Before per forming maint...

Page 20: ...ay only be fitted to transport vehicles for which the respective adapter frame has been authorized comply with the operating permission of the bearer vehicle It is exclusively to be used for conventio...

Page 21: ...NE 6 70 cm 4400 x 2750 mm 2 550 kg CLASSIC LINE 6 75 cm 4700 x 2750 mm 2 650 kg GEN III 8 70 cm 5840 x 2750 mm 2 950 kg GEN III 8 75 cm 6190 x 2750 mm 3 050 kg 3 5 Overview of the machine Fig 3 1 Fram...

Page 22: ...any form of seal 4 1 General transport Fig 4 Transport on a HGV When transporting the cornheader on a HGV al ways use the ZIEGLER transport frame Secure the cornheader against falling down using tens...

Page 23: ...t frame See also transporting the machine on the com pany premises with a crane 4 2 Unpacking the cornheader Fig 8 Scope of delivery state of delivery The cornheader is delivered upright on a transpor...

Page 24: ...e transport frame Fig 10 Further use of the transport frame We recommend using the transport frame for any post season service work Load handling attachments may only be used in accordance with their...

Page 25: ...picker in accordance with the settings performed by the harvester Caution The lock can vary according to the model of combine harvester Fig 15 Additional lift cylinder Depending on the size and weigh...

Page 26: ...off the diesel motor when per forming all work on the machine Secure the drive shaft guard against revolution Replace the damaged protection immediately Fig 18 Gear drive The drive consists of two dif...

Page 27: ...a functional check Check for leaks Should you find a leak comply with all the requirements of environmental pro tection Wear the corresponding protec tive clothing Fig 21 Connection via a screw plug c...

Page 28: ...Place the picker on a level surface and lower to a clearance of 15 cm from the ground Set the divider tips with screws so that they have a 2 cm clearance to the floor normal setting If the harvester...

Page 29: ...the picking aperture is centred in the middle working position The form and design of the snapping plates can deviate from the picture on a country by country basis 4 8 Feeder chains Fig 27 Feeder cha...

Page 30: ...smantle the chain Clearance 1m Worn 3 5cm Unscrew A Unscrew C Slide B t the rear 4 9 Settings and reference dimensions Fig 29 Scraper on the picker cylinders Highly effective scrapers are located at s...

Page 31: ...has taken place or if a fault has de tected on a picking row check the clearance A Contact your contact partner following larger colli sions 4 10 Snapping roller Fig 31 Dismantling the snapping roller...

Page 32: ...accordance with the prescriptions of the operating instructions on page 56 Switch off the motor and activate the low ering lock before commencing any work on the machine Caution Blades over travel for...

Page 33: ...Fig 37 Blade replacement When fitting a new blade check the blade bushing M for wear and renew if necessary Important The blades must only be replaced in pairs Fig 38 Chopper blade Change the chopper...

Page 34: ...hecks for the state of the elastic elements E and the state of the drive claw Replace worn parts promptly 4 14 Bevel gear Fig 40 Bevel gear Check the oil level regularly Oil change First oil change af...

Page 35: ...ollows To park the corn head on the ground loosen the bolt in the lower part of the feed chute pull down the support legs support the rear part of the corn head on the ground and drive the feed chute...

Page 36: ...height of the corn head drive with that of the combine harvester using the side plates If necessary shorten the corn head drive shaft to be able to mount the joint In some cases it will be likely to...

Page 37: ...nger to life or of serious injuries Ensure that the field is empty of persons before starting operation no one may per permitted to be in the proximity of the cornheader DANGER Ejected parts Impact Da...

Page 38: ...x for completeness and integrity before every commissioning Should you locate any damage replace the safety cover immediately and locate and rectify the cause of the damage Check The completeness and...

Page 39: ...with a stubble chopper is designed to cut at a height of between 10 and 12 cm from the ground Fig 49 Rotation speed The standard rotation speed is set at n 580 630 U 1 min Safety dictates that a rota...

Page 40: ...tter bar skid and the floor must amount to min 15cm Fig 52 Clean the air filter and other sensitive parts on a daily basis Development of dust It is impossible to prevent the development of a cer tain...

Page 41: ...model of picker and depend on the feeder channel width of the respective harvester It is important that the transport claws are only fitted in front of the channel opening Fig 56 Baffle plate of the...

Page 42: ...iately Switch off the diesel motor and secure the picker against unintended lowering Locate the fault Remedy the problem Never attempt to reactivate the picker through activation and deactivation Fig...

Page 43: ...ty equipment fitted and closed DANGER Over travel of the cornheader for 2 min Impact Danger to life or of serious injuries Start with maintenance work 2 minutes after shutdown at the earliest Caution...

Page 44: ...of dust It is impossible to prevent the development of a cer tain layer of dust with horizontal action choppers working in close proximity to the ground Depending on its quality cut material thrown a...

Page 45: ...ion Clean the machine thoroughly after the conclusion of the harvest and remove all harvest material and other residue The cleaning hatches and service apertures are to be kept open during the storage...

Page 46: ...led or greased Fig 67 Feeder chains We recommend protecting the feeder chains against rust when storing the machine Either choose the correct storage or protect the chains against rust with suitable o...

Page 47: ...Do not store the cornheader on the com bine harvester when raised Avoid unnecessary loading of the har vester tyres Fig 70 Picking row drives Should the picking cylinder shafts G be disman tled these...

Page 48: ...th devastating force As they are sharp and rotate at high speed the cutting blades of the choppers present a high risk of injury with violent effects on anybody that approaches them The force of the a...

Page 49: ...them offset from each other so that the teeth of the chain are exactly in the middle of the teeth of the left hand chain 24 The feeder chains do not normally require lubrication but for durability and...

Page 50: ...vents Follow all further safety information to prevent injury and accident Environment PLEASE NOTE Oil or grease enters the environment Impact Pollution Dispose of oils and grease in an environmentall...

Page 51: ...ck the drive shaft 20 The drive shaft coupler does not engage Locking impossible check the cou pling halves for full engagement 20 The coupling does not en gage Check the alignment make the shifter pi...

Page 52: ...3 Loss of corn cobs Working speed Adjust speed Row clearance Adapt the machine to the conditions Grain loss Snapping plates Adjust closer together Recirculation of feeder channel chain Set the coverin...

Page 53: ...will go Fig 74 Install the sunflower kit tighten the screws Tighten the counter blade screws Caution Danger of injury from sharp blade Impact Injuries When replacing the cutting tools use tools approp...

Page 54: ...ar as it will go Fig 76 Install the sunflower kit tighten the screws Tighten the counter blade screws Fig 77 Install the tensioner and the chain in reverse order and tension the chain Note To ensure a...

Page 55: ...justed When retrofitting carry out the points in reverse order Fig 78 Dismantle the knife guard remove the screws of the stalk roller holder Fig 79 Pull out the stalk roller and holder towards the fro...

Page 56: ...ch with a hand The augers are equipped with rear and front protec tion Fig 82 The device marked with the letter C is used to stop the rotation of the augers by the return flow Turn the conical tap as...

Page 57: ...349 1740 2249 10 9 Nm 1 80 4 10 8 1 14 23 34 67 117 185 285 390 550 745 960 1400 1900 2580 3310 4290 ft lb 1 33 3 02 5 97 10 3 16 9 25 49 86 2 136 210 287 405 549 708 1032 1401 1902 2441 3163 12 9 Nm...

Page 58: ...one 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler gmbh com Local Court of Augsburg commercial register no HRB 17559 Place of performance P ttmes Place of jurisdic tion Aichach Tax no 102...

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