ZERUN Z8X Series Instruction Manual Download

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Z8X-UM01 Rev.A

INSTRUCTION MANUAL

Zerun Co., LTD

( No.16 Yaxi Road, Zhixi Town, Jintan District, Changzhou City, 213251 Jiangsu , China )

3.6 Cable Routing

The cable must not be bent or crushed on the direct exiting. A minimum bending radius

R ≥ 5 x cable

diameter

must be maintained. The cable must be routed in a way that tensile stress on the conductor

or connections is prevented.

Figure 15

Summary of Contents for Z8X Series

Page 1: ...INSTRUCTION MANUAL Z8X UM01 Rev A 1 ZERUN Z8X Series Junction Box for Photovoltaic Module Connection System for Solar Panel...

Page 2: ...n Guidelines for the Junction Box Attachment to the PV Modules 4 3 2 1 Content 4 3 2 2 Equipment 4 3 2 3 Safety Instructions 5 3 2 4 Assembly Process 5 3 2 4 1 Preparation Attach Junction Box RTV Appl...

Page 3: ...abcd Z8 abcd b A c E 25A for Z8 abcd c P 30A for Z8 abcd c N 35A for Z8 abcd c X Reverse Current 40A Application class Class A Over voltage category I II III IV Conductor Size 1x4 0mm Protection Degr...

Page 4: ...astic cable wiring for module automation Full potting design meet IP65 IP68 1meter 1hour Low heat generation low power consume Low cost with high performance more competitive Has soldering type and re...

Page 5: ...modular diodes foil connection type is resistance welding rated current 35A 1500V certification Picture Figure 2 2 4 Related Documents Customer Drawing Z8X_CD01 Customer Drawing Z8X_CD02 Data Sheet Z8...

Page 6: ...t cloths moistened with isopropyl alcohol for cleaning Unplugged terminal points must be protected against moisture dust and any environmental pollution Only clean and dryplugged terminal points fulfi...

Page 7: ...nel must be dry oil fat free and free of any dust oil and contaminants Thoroughly clean the attachment area with a clean lightly moistened Isopropyl alcohol soft cloth e g moistened using a dosing uni...

Page 8: ...1 Preparation Attach Junction Box RTV Application type Place the photovoltaic panel face down on the work table The attachment area of the photovoltaic panel must be dry oil fat free and free of any...

Page 9: ...photovoltaic panel Then the 1kg metal weight can be applied to the top of the junction box to ensure adequate adhesive coverage If needed use the spatula to smooth any excess silicon that may have ex...

Page 10: ...ductive plate see Figure 6 Set the soldering iron head temperature to 330 degrees Iron heating contact rails for about 4 seconds till the solder is totally melted then take iron away For quality contr...

Page 11: ...elow picture show the defeil Figure 7 All the wiring steps shall be going with the operators wearing anti static gloves Note After welding bus hight must lower than diode tongue piece or must be trimm...

Page 12: ...ghtly until the snap get loose see Figure 14 then remove the Lid carefully Figure12 Figure 13 Figure 14 Do not open the junction box while it is under an electrical load Components within the junction...

Page 13: ...Changzhou City 213251 Jiangsu China 11 3 6 Cable Routing The cable must not be bent or crushed on the direct exiting A minimum bending radius R 5 x cable diameter must be maintained The cable must be...