Zero BNP 65 Manual Download Page 30

 

BNP

®

 65 and 220 SUCTION BLAST CABINETS 

Page 29 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 21309, Rev. J 01/19

 

8.10.2 

Air jet may be too large for nozzle. Refer to the 

table in Paragraph 1.10.1. 
 

8.10.3

  Blast  pressure  too  high.  Adjust  blast  pressure, 

per Section 5.1. 

 
 

8.11 

Blasting does not begin when the foot pedal 

is pressed 

 

8.11.1 

Door 

interlocks 

not 

engaging. 

Check 

adjustment, per Section 5.7. 
 

8.11.2 

Blocked  or  leaking  control  lines.  Check  all 

urethane tubing for blockage or leaks. 
 

8.11.3 

Foot-pedal  valve  malfunction.  Check  foot-pedal 

alignment, and inlet and outlet lines for pressure. 

 
8.11.4 

Make  sure  lines  are  not  reversed  on  the  foot 

pedal or pilot regulator. Refer to the schematic on Page 
36, Figure 43. 

 
8.11.5 

Pressure  regulator  may  be  set  too  low  or  OFF. 

Adjust blast pressure, per Section 5.1. 
 

8.11.6 

Make  sure  that  the  air  compressor  is  operating 

and air-supply valves are open.

 

 

8.11.7 

Check the nozzle to see if it is plugged. Refer to 

Section 8.4. 

 
 

8.12 

Blasting  continues  after  the  foot  pedal  is 

released

 

 

8.12.1 

Make  sure  the  3-way  valve  in  the  foot  pedal 

exhausts  air  when  the  pedal  is  released.  If  it  does  not 
exhaust,  check  the  inbound  air  line  for  blockage;  if  no 
blockage, replace the valve. 

 
 
8.13 

Media buildup in cabinet hopper; media does 

not convey to reclaimer

 

 

NOTE:  Do  not  pour  media  directly  into  the  cabinet 
hopper, as overfilling may occur.

 Overfilling will result 

in  media  carryover  to  the  dust  collector  and  possible 
blockage in the conveying hose.

 

 
8.13.1

  Exhauster  motor  rotating  backward.  The  motor 

should rotate as indicated by the arrow on the exhauster 
housing.  If  it  does  not  rotate  in  the  proper  direction, 

lockout

  and 

tagout

  electrical  power  and  switch  the 

motor leads, as shown on the motor plate. Refer to the 
system’s  wiring  schematic.  Refer  to  Sections  2.5.1  and 
2.5.2. 
 

8.13.2

  Dust-collector  damper  closed  too far, restricting 

air movement through cabinet. Adjust static pressure per 
Section 5.4. 

 
8.13.3

  Dust collector filter cartridge(s) clogged. Refer to 

the dust-collector owner’s manual noted in Section 1.1.1. 

 
8.13.4

  Hole worn in flex hose between cabinet hopper 

and  reclaimer  inlet  or  between  the  reclaimer  outlet  and 
dust-collector  inlet.  Inspect  hoses  and  replace  them  as 
needed and route them with as few bends as possible to 
prevent early wear. 
 

8.13.5

  Reclaimer  door  open.  DO  NOT  operate  unless 

door is closed. 
 

8.13.6

  Obstruction  in  flex  hose.  Remove  hoses  and 

check for blockage. 

 
 

8.14 

Static shocks 

 

8.14.1 

Cabinet and/or operator not grounded. Abrasive 

blasting generates static electricity. The cabinet must be 
earth-grounded  to  prevent  static  buildup.  Refer  to 
Sections  2.2.1  and  2.4.  If  shocks  persist,  the  operator 
may  be  building  up  static.  Attach  a  small  ground  wire, 
such as a wrist strap, from the operator to the cabinet. 
 

8.14.2

  Gloves wearing thin. Inspect gloves and replace 

them as needed. 

 
8.14.3 

Avoid  holding  parts  and  blasting  off  the  grate. 

Static will buildup in the part if not dissipated through the 
metal  cabinet.  If  blasting  parts  off  the  grate  cannot  be 
avoided, attach a ground wire between the cabinet and 
the part. 

 
 

8.15 

Dust leaking from cabinet 

 

8.15.1

  Damaged  door  gaskets.  Inspect  and  replace 

damaged gaskets. 
 

8.15.2

  Refer to Section 8.13. 

 
 

8.16 

Dust leaking from dust collector 

 

8.16.1 

Cartridge(s)  not  seasoned;  refer  to  the  dust-

collector owner’s manual to season cartridge(s) 

 
8.16.2 

Damaged  or  loose  filter  cartridge(s).  Inspect 

filters, replace as needed. 
 

8.16.3

  Refer  to  the  dust-collector  owner’s  manual  to 

service the dust collector. 
 

 

Summary of Contents for BNP 65

Page 1: ...sible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabil...

Page 2: ...ol It is used to alert you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considere...

Page 3: ...released 8 12 Media buildup in cabinet hopper 8 13 Static shocks 8 14 Dust leaking from cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9...

Page 4: ...creened for oversize particles and returned to the reclaimer hopper for reuse Dust and fines entering the dust collector are removed from the air stream as they pass through the filters discharging cl...

Page 5: ...and operate the same as the RPC 2 as shown in Figure 3 but instead of a dust drawer the collector sits atop a hopper which provides additional dust storage and empties into a 30 gallon drum Refer to...

Page 6: ...brasive blasting because of the respiratory hazards associated with media containing free silica Slags are not recommended because they rapidly break down and are not recyclable 1 9 4 Silicon carbide...

Page 7: ...al Compressed Air Consumption in CFM BNP Gun Jet Orifice Nozzle Orifice CFM PSI No 4 1 8 5 16 21 80 No 5 5 32 5 16 32 80 No 6 3 16 3 8 47 80 No 7 7 32 7 16 62 80 No 8 1 4 1 2 86 80 Using this combinat...

Page 8: ...t collector pulse Refer to the dust collector owner s manual The line may be connected to the auxiliary air port on the cabinet plumbing as shown in Figure 6 WARNING Failure to observe the following b...

Page 9: ...Shorting electrical components can result in serious injury or death from electrical shock or equipment damage Electrical power must be locked out and tagged out before performing any electrical work...

Page 10: ...Media Hose to Metering Valve 900 cfm freestanding reclaimer only Hoses are already attached to 300 and 600 cfm reclaimers Figure 9 2 6 1 Refer to Figure 9 and attach the clear media hose from under t...

Page 11: ...ch grommet 3 2 4 Ergo side extensions Position the curtain on the wall to be protected Use the curtain as a template and mark the top mounting point through the grommet Remove the curtain and drill a...

Page 12: ...o make sure they function correctly When certain the table and tracks are aligned and level and that the workcar moves smoothly on all tracks tighten the leveling pad lock nuts and anchor the support...

Page 13: ...unsupported parts may cause them to shift or topple and cause severe injury This is especially important with the use of turntables 4 3 1 Load and unload parts through either door 4 3 2 Parts must be...

Page 14: ...ffects size of blast pattern Under normal conditions hold the nozzle approximately 3 to 6 from the surface of the part 4 6 Stop Blasting 4 6 1 To stop blasting remove foot pressure from the top of the...

Page 15: ...low the dust collector damper Refer to the dust collector owner s manual the damper is located on the inlet on CDC 1 Dust Collectors and on the exhauster outlet on RPC 2 and RPH2Dust Collectors If the...

Page 16: ...6 Cabinet Air Inlet Damper 5 6 1 Once the inlet damper is initially set per Section 2 7 it seldom requires readjustment The initial setting produces approximately 5 to 75 of static pressure in the ca...

Page 17: ...ct one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the...

Page 18: ...king the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manomete...

Page 19: ...for media leaks Dust leaking from the inlet damper or other places on the cabinet indicates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust...

Page 20: ...on Quick change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the o...

Page 21: ...d 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backin...

Page 22: ...f adhesive backing and adhere the strip gasket to the top edge of the light opening as shown in Figure 26 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 D...

Page 23: ...e the leading edge of the wear plate is aligned with the reclaimer inlet as shown in Figure 27 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal scr...

Page 24: ...to secure Rearrange the clamp s as needed to press the wear plate against the reclaimer wall when installing NOTE The wear plate can also be installed by prying it against the wall as explained in Se...

Page 25: ...elf drilling screws from the outside of the reclaimer remove the screws and lift the wall liner from the top of the reclaimer 7 9 11 Inner cone liners and cone ring liners are glued onto the inner con...

Page 26: ...ignment 7 9 22 9th Place the cylinder liner over the inner tube Make sure the liner is tight against the top liner and use worm clamps to temporarily clamp the liner to the tube Tack weld the bottom o...

Page 27: ...e the flex hose from the reclaimer top Figure 30 7 10 2 Remove the fasteners securing the reclaimer top and remove the top 7 10 3 Remove the two bolts three on 900 reclaimer that secure the baffle to...

Page 28: ...cabinet hopper and reclaimer inlet or between the reclaimer and dust collector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabine...

Page 29: ...e mesh media in areas of high humidity Empty the media and store it in an airtight container when cabinet is not in use 8 5 5 A vibrator attached to the reclaimer hopper or media metering valve may he...

Page 30: ...ockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed t...

Page 31: ...rntable replacement 20 diameter 500 lb capacity 18329 30 diameter 500 lb capacity 21390 2 Bearing 1 1 2 bore 11517 3 Protector bearing 13479 4 Screw 1 2 NC x 1 1 2 cap 03454 5 Washer 1 2 lock 03516 6...

Page 32: ...NP 220 Convent l with 600 reclaimer 14133 for BNP 220 Ergo model with 600 reclaimer 28892 for BNP 220 Convent l with 900 reclaimer 13949 for BNP 220 Ergo model with 900 reclaimer 28893 Rubber cabinet...

Page 33: ...angle extension 12040 8 O ring side angle extension 08977 Figure 34 Reclaimer Liners Figure 35 Reclaimer must be designed to accept liners and have a removable top 600 cfm liners are for modular styl...

Page 34: ...798 12 Plate hopper hose 21656 13 Gasket hopper plate 20247 14 Hose light lined flex specify ft required 4 ID for 300 cfm 7 ft required 12466 5 ID for 600 cfm 7 ft required 12467 6 ID for 900 cfm 9 ft...

Page 35: ...Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Page 36: ...ut 1 4 20 hex 03111 8 Washer 1 4 lock 03117 9 Washer 1 4 flat 03116 Figure 40 9 7 Foot Pedal Assembly Figure 41 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483...

Page 37: ...19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 13116 15 Ai...

Page 38: ...Parts Figure 44 Refer to Page 38 for 600 cfm reclaimer replacement parts and Page 39 for 900 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gas...

Page 39: ...odular 29524 14 Body section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot...

Page 40: ...asket and latch 14271 13 Eyebolt 3 8 NC 00430 14 U channel 3 8 1 foot required 04076 15 Baffle 900 modular 23051 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this location 13089 17 Bo...

Reviews: