Zero BNP 65 Manual Download Page 17

 

BNP

®

 65 and 220 SUCTION BLAST CABINETS 

Page 16 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 21309, Rev. J 01/19

 

 
 
 

 

 

Figure 20

 

 
 

5.7.5

  Test the operation with the doors open and then 

closed. Negative pressure inside the cabinet may cause 
the doors to flex inward. Tests should be performed with 
the  exhauster  running.  Point  the  nozzle  away  from  the 
door during the tests and open the door only enough to 
disengage  the  interlock  switch.  The  interlocks  should 
stop  the  blasting  when  either  door  is  open  and  permit 
blasting when the doors are closed.  
 

5.8 

Optional Manometer 

 

These instructions show several methods of taking static-
pressure  readings  (negative  pressure)  on  reclaimers  by 
using  a  flexible-tube  manometer.  Use  the  method  best 
suited  for  the  application.  The  instructions  explain  the 
processes  for  taking  periodic  readings  and  show  how  to 
permanently  install  the  manometer  for  taking  frequent 
readings.  A  fitting  should  be  installed  when  the 
manometer  installation  is  permanent,  per  Paragraph 
5.8.6.3. Use silicone or other sealant around the fitting to 
prevent  leaks.  The  fitting  should  be  capable  of  being 
capped when the manometer tube is removed. A cap will 
prevent  leaks  that  alter  the  reclaimer’s  separation 
efficiency.  Taking  readings  at  different  locations  could 
produce different readings. Static-pressure readings at the 
door are generally 0.5" to 1" lower than those taken above 
the  reclaimer.  The  readings  are  reference  points,  so 
readings  should  be  taken  using  the  same  method  each 
time a reading is taken. 

 
5.8.1

  Refer to instructions packed with the manometer 

for preparing and operating the manometer. 
 

5.8.2

  Connect one end of the 3/16" ID tubing to one of 

the  tubing  connectors  (elbows)  at  the  top  of  the 
manometer by pushing it over the barbed adaptor. 
 

5.8.3

  Leave  the  needle  protector  on  the  needle  and 

insert  the  needle  into  the  other  end  of  the  tubing.  The 
ends  of  the  tubing  must  fit  tight  on  the  manometer  and 
needle; leaks will cause inaccurate readings. 
 

5.8.4

  Open  both  manometer  valves  (elbows),  per 

manometer instructions. 
 

5.8.5

  Magnets on the manometer hold it in position on 

the  reclaimer  or  dust-collector  body.  The  manometer 
must be vertical so the fluid is level on both sides.  
 

5.8.6

 

Needle  placement:

  Figure  21  shows  the 

manometer  setup  for  taking  both  periodic  and  frequent 
static-pressure readings. 
 

5.8.6.1

 

Taking readings in the flex hose:

 Remove the 

needle protector and insert the needle into the flex hose 
approximately 8" above the top of the reclaimer. 

 
 
 
 
 

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Figure 21 

 

8" 

Cabinet Door

Detent Sleeve 

Over-Travel Stop

 

Bracket Screws 

Adjust the screw to push the
valve stem (over-travel stop)
in when door is closed. 

Adjusting Screw

 

Loosen  nut  and  move  adjusting
screw  sideways  to  center  the
screw on the over-travel stop. 

Adjusting Screw Nut

 

Loosen  the  bracket  screws  and
move  the  bracket  up  or  down  to
center the adjusting screw on the
over-travel stop. 

Actuator Adjusting Bracket

 

Some items removed or rotated for clarity.

 

Reclaimers  are  for  reference  and 
may differ from those shown. 

Refer to Paragraph 5. 8.6.1. 
Insert the needle into flex hose 
8" above the top of the 
reclaimer. 

Refer to Paragraph 5.8.6.2. 
Place the needle so the tip is 
inside the door opening. 
Carefully close the door on 
the needle.

Refer to Paragraph 5.8.6.3. 
When taking frequent 
readings, install a 
permanent fitting in the 
reclaimer wall just below 
the inner cone, as shown. 

 

Summary of Contents for BNP 65

Page 1: ...sible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabil...

Page 2: ...ol It is used to alert you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considere...

Page 3: ...released 8 12 Media buildup in cabinet hopper 8 13 Static shocks 8 14 Dust leaking from cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9...

Page 4: ...creened for oversize particles and returned to the reclaimer hopper for reuse Dust and fines entering the dust collector are removed from the air stream as they pass through the filters discharging cl...

Page 5: ...and operate the same as the RPC 2 as shown in Figure 3 but instead of a dust drawer the collector sits atop a hopper which provides additional dust storage and empties into a 30 gallon drum Refer to...

Page 6: ...brasive blasting because of the respiratory hazards associated with media containing free silica Slags are not recommended because they rapidly break down and are not recyclable 1 9 4 Silicon carbide...

Page 7: ...al Compressed Air Consumption in CFM BNP Gun Jet Orifice Nozzle Orifice CFM PSI No 4 1 8 5 16 21 80 No 5 5 32 5 16 32 80 No 6 3 16 3 8 47 80 No 7 7 32 7 16 62 80 No 8 1 4 1 2 86 80 Using this combinat...

Page 8: ...t collector pulse Refer to the dust collector owner s manual The line may be connected to the auxiliary air port on the cabinet plumbing as shown in Figure 6 WARNING Failure to observe the following b...

Page 9: ...Shorting electrical components can result in serious injury or death from electrical shock or equipment damage Electrical power must be locked out and tagged out before performing any electrical work...

Page 10: ...Media Hose to Metering Valve 900 cfm freestanding reclaimer only Hoses are already attached to 300 and 600 cfm reclaimers Figure 9 2 6 1 Refer to Figure 9 and attach the clear media hose from under t...

Page 11: ...ch grommet 3 2 4 Ergo side extensions Position the curtain on the wall to be protected Use the curtain as a template and mark the top mounting point through the grommet Remove the curtain and drill a...

Page 12: ...o make sure they function correctly When certain the table and tracks are aligned and level and that the workcar moves smoothly on all tracks tighten the leveling pad lock nuts and anchor the support...

Page 13: ...unsupported parts may cause them to shift or topple and cause severe injury This is especially important with the use of turntables 4 3 1 Load and unload parts through either door 4 3 2 Parts must be...

Page 14: ...ffects size of blast pattern Under normal conditions hold the nozzle approximately 3 to 6 from the surface of the part 4 6 Stop Blasting 4 6 1 To stop blasting remove foot pressure from the top of the...

Page 15: ...low the dust collector damper Refer to the dust collector owner s manual the damper is located on the inlet on CDC 1 Dust Collectors and on the exhauster outlet on RPC 2 and RPH2Dust Collectors If the...

Page 16: ...6 Cabinet Air Inlet Damper 5 6 1 Once the inlet damper is initially set per Section 2 7 it seldom requires readjustment The initial setting produces approximately 5 to 75 of static pressure in the ca...

Page 17: ...ct one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the...

Page 18: ...king the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manomete...

Page 19: ...for media leaks Dust leaking from the inlet damper or other places on the cabinet indicates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust...

Page 20: ...on Quick change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the o...

Page 21: ...d 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backin...

Page 22: ...f adhesive backing and adhere the strip gasket to the top edge of the light opening as shown in Figure 26 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 D...

Page 23: ...e the leading edge of the wear plate is aligned with the reclaimer inlet as shown in Figure 27 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal scr...

Page 24: ...to secure Rearrange the clamp s as needed to press the wear plate against the reclaimer wall when installing NOTE The wear plate can also be installed by prying it against the wall as explained in Se...

Page 25: ...elf drilling screws from the outside of the reclaimer remove the screws and lift the wall liner from the top of the reclaimer 7 9 11 Inner cone liners and cone ring liners are glued onto the inner con...

Page 26: ...ignment 7 9 22 9th Place the cylinder liner over the inner tube Make sure the liner is tight against the top liner and use worm clamps to temporarily clamp the liner to the tube Tack weld the bottom o...

Page 27: ...e the flex hose from the reclaimer top Figure 30 7 10 2 Remove the fasteners securing the reclaimer top and remove the top 7 10 3 Remove the two bolts three on 900 reclaimer that secure the baffle to...

Page 28: ...cabinet hopper and reclaimer inlet or between the reclaimer and dust collector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabine...

Page 29: ...e mesh media in areas of high humidity Empty the media and store it in an airtight container when cabinet is not in use 8 5 5 A vibrator attached to the reclaimer hopper or media metering valve may he...

Page 30: ...ockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed t...

Page 31: ...rntable replacement 20 diameter 500 lb capacity 18329 30 diameter 500 lb capacity 21390 2 Bearing 1 1 2 bore 11517 3 Protector bearing 13479 4 Screw 1 2 NC x 1 1 2 cap 03454 5 Washer 1 2 lock 03516 6...

Page 32: ...NP 220 Convent l with 600 reclaimer 14133 for BNP 220 Ergo model with 600 reclaimer 28892 for BNP 220 Convent l with 900 reclaimer 13949 for BNP 220 Ergo model with 900 reclaimer 28893 Rubber cabinet...

Page 33: ...angle extension 12040 8 O ring side angle extension 08977 Figure 34 Reclaimer Liners Figure 35 Reclaimer must be designed to accept liners and have a removable top 600 cfm liners are for modular styl...

Page 34: ...798 12 Plate hopper hose 21656 13 Gasket hopper plate 20247 14 Hose light lined flex specify ft required 4 ID for 300 cfm 7 ft required 12466 5 ID for 600 cfm 7 ft required 12467 6 ID for 900 cfm 9 ft...

Page 35: ...Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Page 36: ...ut 1 4 20 hex 03111 8 Washer 1 4 lock 03117 9 Washer 1 4 flat 03116 Figure 40 9 7 Foot Pedal Assembly Figure 41 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483...

Page 37: ...19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 13116 15 Ai...

Page 38: ...Parts Figure 44 Refer to Page 38 for 600 cfm reclaimer replacement parts and Page 39 for 900 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gas...

Page 39: ...odular 29524 14 Body section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot...

Page 40: ...asket and latch 14271 13 Eyebolt 3 8 NC 00430 14 U channel 3 8 1 foot required 04076 15 Baffle 900 modular 23051 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this location 13089 17 Bo...

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