Zero Motorcycles ZERO FX 2016 Owner'S Manual Download Page 4

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Table Of Contents

TOC.2

Starting and Operating.................................. 4.1

General Operation ........................................................4.1

General Operation .....................................................4.1
Key Switch/Steering Lock Positions...........................4.2
Operating Your Motorcycle ........................................4.4
ABS (Anti-lock Brake System) ...................................4.6
Front Suspension Adjustment....................................4.9
Rear Shock Adjustment ...........................................4.13

Charging and Power Pack Information........ 5.1

Power Pack and Charging ...........................................5.1

Power Pack................................................................5.1
Power Pack Swapping ...............................................5.2
On-Board Power Pack Charger .................................5.3
Charging the Power Pack ..........................................5.4
Quick Charging (Off-Board Accessory Charger)........5.6
Public Charging Stations..........................................5.10
Add On Electrical Equipment ...................................5.10

Maintaining Your Motorcycle........................ 6.1

Maintaining Your Motorcycle ......................................6.1

Owner’s Responsibilities............................................6.1
Parts/Maintenance Items ...........................................6.2
Service History...........................................................6.2
Scheduled Maintenance ............................................6.2
Component Fasteners ...............................................6.6

Power Pack ...................................................................6.9

Power Pack................................................................6.9

General Maintenance ................................................ 6.10

Troubleshooting ............................................ 7.1

Troubleshooting .......................................................... 7.1

Zero Owner's Manual (FX and FXS).book Page 2 Monday, December 14, 2015 3:02 PM

Summary of Contents for ZERO FX 2016

Page 1: ...2016 ZERO FX ZERO FXS TORCYCLES COM ZERO FX ZERO FXS 2016 YC Y Y LES COM 88 08467 02 OWNER S MANUAL OWNER S MANUAL Zero Owner s Manual FX and FXS book Page 1 Monday December 14 2015 3 02 PM...

Page 2: ...Zero Owner s Manual FX and FXS book Page 2 Monday December 14 2015 3 02 PM...

Page 3: ...6 Emissions Information 1 6 Vehicle Range 1 6 Maximizing Your Range 1 7 Transporting 1 10 Safety Information 2 1 General Safety Precautions 2 1 General Safety Precautions 2 1 Important Operating Info...

Page 4: ...Items 6 2 Service History 6 2 Scheduled Maintenance 6 2 Component Fasteners 6 6 Power Pack 6 9 Power Pack 6 9 General Maintenance 6 10 Brakes 6 10 Suspension 6 13 Wheels And Tires 6 13 Tire Inflation...

Page 5: ...Or Disclaimers Apply To This Limited Warranty 9 5 What Are Your Responsibilities As A Customer 9 6 What Will Zero Motorcycles Do Under This Limited Warranty 9 7 How Does This Limited Warranty Relate T...

Page 6: ...Zero Owner s Manual FX and FXS book Page 4 Monday December 14 2015 3 02 PM...

Page 7: ...w an important part of the vehicle If you have any questions concerning the operation or maintenance of your motorcycle please contact Zero at support zeromotorcycles com For 24 hour updates and addit...

Page 8: ...ns with special training High voltage cable or wiring has an orange covering Do not probe tamper with cut or modify high voltage cable or wiring Plug in Your Z Force Power Pack CAUTION Proper care of...

Page 9: ...fication Numbers Owner Information Record information pertaining to your motorcycle here When contacting your dealer you may need to provide this information Zero Owner s Manual FX and FXS book Page 3...

Page 10: ...create duplicate keys This number is located on a tag that accompanies the original keys Vehicle Identification Number VIN The VIN is a 17 digit number stamped on the head tube of the frame A Do not a...

Page 11: ...ng breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero Motorcycles or ordering parts Zero Owner s Manual FX...

Page 12: ...er for parts and accessories which have not been approved Vehicle Range The range of an electric vehicle is defined as the distance the vehicle travels on a single full charge of the power pack Just l...

Page 13: ...e based on a calculation that assumes a duty cycle comprised of 50 City 50 Highway See technical specification charts on page 8 1 through page 8 3 for these ranges Maximizing Your Range Range varies i...

Page 14: ...General Information 1 8 Zero Owner s Manual FX and FXS book Page 8 Monday December 14 2015 3 02 PM...

Page 15: ...General Information 1 9 Zero Owner s Manual FX and FXS book Page 9 Monday December 14 2015 3 02 PM...

Page 16: ...around a frame contact point Soft straps must be used to prevent scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle from the...

Page 17: ...lectric motorcycle Persons unwilling or unable to take responsibility for their actions should not use this motorcycle You assume all responsibility while operating your motorcycle The seller assumes...

Page 18: ...s The power pack must be charged within 24 hours if fully discharged and must be charged within 90 days if stored fully charged Zero recommends you plug in your power pack after 90 days even if it is...

Page 19: ...uld contain the following information for both North American and European models A VIN label European Union certification label B VIN label North America certification label shown C VECI Vehicle Emis...

Page 20: ...tion of Important Labels 2 4 High Voltage Warning Labels Located near the motor Located on frame if only one battery is installed Zero Owner s Manual FX and FXS book Page 4 Monday December 14 2015 3 0...

Page 21: ...Controls and Components 3 1 Controls and Components Controls and Components THIS PAGE INTENTIONALLY LEFT BLANK Zero Owner s Manual FX and FXS book Page 1 Monday December 14 2015 3 02 PM...

Page 22: ...Controls and Components 3 2 Motorcycle Controls Zero Owner s Manual FX and FXS book Page 2 Monday December 14 2015 3 02 PM...

Page 23: ...C Dash For description and operation see Dash Overview on page 3 8 D Front Brake Fluid Reservoir For description and operation see Brakes on page 6 10 E Right Handlebar Control For description and op...

Page 24: ...Controls and Components 3 4 Left Side View Zero Owner s Manual FX and FXS book Page 4 Monday December 14 2015 3 02 PM...

Page 25: ...n Signal For turn signal operation see Handlebar Controls on page 3 16 E Kickstand Switch This switch is a safety feature that prevents motor operation when the kickstand is down If the kickstand were...

Page 26: ...Controls and Components 3 6 Right Side View Zero Owner s Manual FX and FXS book Page 6 Monday December 14 2015 3 02 PM...

Page 27: ...er Pack on page 5 1 E Power Pack Rail For a description see Power Pack Swapping on page 5 2 F Fuse Center For a description see Fuses on page 6 27 G Power Pack Charger For a description see On Board P...

Page 28: ...Controls and Components 3 8 Dash Overview Zero Owner s Manual FX and FXS book Page 8 Monday December 14 2015 3 02 PM...

Page 29: ...ECO SPORT and CUSTOM has been selected by the rider using the performance level mode button located on the right handlebar control assembly See Performance Level Mode Button on page 3 19 I Output Mete...

Page 30: ...Controls and Components 3 10 Warning Indicator Lights Zero Owner s Manual FX and FXS book Page 10 Monday December 14 2015 3 02 PM...

Page 31: ...Your Motorcycle on page 7 1 E ABS Anti Lock Brake System Indicator The indicator illuminates when the key is in the ON position The light will extinguish when the motorcycle exceeds 3 mph 5 km h Unles...

Page 32: ...after 15 seconds if no further button press is detected and the dash will return to its normal operating mode Displays A B Display A To select Display A with the dash in its normal operating mode mom...

Page 33: ...5 miles of a ride while the application is calibrating itself Life AV Displays the average energy usage over the life of the motorcycle in watt hours Wh per mile mi or kilometer km depending on the cu...

Page 34: ...normal operating mode Unit Display Temperature To change the units that the temperature display is shown 1 With the dash in its normal operating mode press and hold the SEL button for 5 seconds 2 Mom...

Page 35: ...t Armed The motorcycle must be keyed ON the kickstand must be in the down position and the run switch must be in the Stop position 2 Press and hold the Mode button on the right handlebar for a minimum...

Page 36: ...Controls and Components 3 16 Handlebar Controls Zero Owner s Manual FX and FXS book Page 16 Monday December 14 2015 3 02 PM...

Page 37: ...sed position The brake light also illuminates D Throttle Control Twist the throttle in a counter clockwise rotation A to energize the motor and start the motorcycle in a forward direction Release the...

Page 38: ...he switch is pressed the hazard warning circuit will turn off H Turn Signal Switch When the turn signal switch is pushed in the left or right position the corresponding front and rear turn signals fla...

Page 39: ...n you want softer acceleration This position is also good for newer riders and for extending range The SPORT selection causes the motorcycle to accelerate at a significantly faster rate This position...

Page 40: ...Notes 3 20 Zero Owner s Manual FX and FXS book Page 20 Monday December 14 2015 3 02 PM...

Page 41: ...ith the key switch in the OFF position apply the throttle and release to verify that the throttle is smooth and returns correctly Tires Check both tires for condition and tread depth Check cold tire p...

Page 42: ...be removed in either the OFF or steering lock position Steering Lock Using the steering lock when parked prevents unauthorized use and helps prevent theft To operate the steering lock 1 Turn the hand...

Page 43: ...motorcycle OFF disabling the electrical system ON Position This position is used for operating the motorcycle In this position the following sequence occurs Lights turn ON Dash display turns ON Zero O...

Page 44: ...osition WARNING If you apply the front or rear brake hard enough it is possible to lock the wheels This could cause you to lose control of the motorcycle and could lead to serious injury or death Prog...

Page 45: ...will go solid letting you know that the thermal strategy is now being applied and that your motorcycle s power will be reduced accordingly If you encounter the strategy while trying to maintain a hig...

Page 46: ...without ABS When the motorcycle is stationary and the key is turned to the ON position it is normal for the ABS warning indicator A on the dash to illuminate The indicator will remain on until the sy...

Page 47: ...y to the ON position 4 Resume normal operation ABS Warning Indicator When the motorcycle is stationary and the key turned to the ON position it is normal for the ABS warning indicator on the dash to i...

Page 48: ...e will operate as a non ABS equipped motorcycle with increased stopping distance and unpredictable brake control WARNING If the front and rear wheel speeds vary in speed significantly such as during a...

Page 49: ...requirements can be found by measuring the front suspension s sag This measurement quickly determines if your front springs are approximately correct for your weight This adjustment is a recommended...

Page 50: ...t M1 Example The total sag is 2 87 in 73 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted MEASUREMENT OPERATOR VALUE M1 6 49 in 165 mm M2...

Page 51: ...er screw A on the top of both fork legs Next to the screw are the letters H meaning Hard slower rebound and S meaning Soft faster rebound The adjuster has 9 stages of adjustment This determines how qu...

Page 52: ...If the fork is bottoming out turn the adjuster one click at a time until the bottom out stops Adjust each fork leg evenly Replace the rubber dust cover after the adjustment Note Adjusters should neve...

Page 53: ...ded guideline personal riding preference may vary from the specifications given To Check the Sag Value 1 Support your motorcycle on a stand with the rear wheel off the ground 2 Measure vertically from...

Page 54: ...s 1 97 in 50 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted MEASUREMENT OPERATOR VALUE M1 24 02 in 610 mm M2 20 79 in 528 mm Sag 3 22 i...

Page 55: ...ebound Adjustment The rebound adjuster knob A is at the bottom of the shock It has 8 stages of adjustment Printed on the knob is H meaning Hard slower rebound and S meaning Soft faster rebound The rid...

Page 56: ...middle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too hard will pack up feel harsh over cons...

Page 57: ...sion back to the factory settings the motorcycle was originally supplied with FX FXS Models ADJUSTMENT SETTING Rear Shock Compression 9 clicks out from fully closed Rear Shock Rebound 12 clicks out fr...

Page 58: ...Notes 4 18 Zero Owner s Manual FX and FXS book Page 18 Monday December 14 2015 3 02 PM...

Page 59: ...charge if below 0 C or 32 F It is required that you leave the motorcycle on the charger if you expect it to sit in storage or unused for over 30 days The power pack must be charged within 24 hours if...

Page 60: ...pack rail 3 Pull the power pack rail A away from the motorcycle 4 Using a firm grip slide the power pack out of the frame Note If necessary assist removal by also pushing battery from opposite side o...

Page 61: ...charger will check the status of the power pack once every 72 hours to ensure that it maintains a full charge When fully charged a green light illuminates on the charger Should the charger not read t...

Page 62: ...he power pack has recently been operating near maximum output and or in hot conditions it may not take a charge the power pack should cool off and begin taking a charge in around 30 minutes or less Th...

Page 63: ...A flashes as the battery is being charged Once charging is complete the icon stays illuminated 4 For charging times refer to the Technical Specifications section for charging times specific to the mod...

Page 64: ...the motorcycle using quick charging will vary with the number of chargers used The accessory charging connector is located above the motor For more information on how to connect additional chargers r...

Page 65: ...C Power Cord to an AC power outlet Always connect the charger to a GROUNDED outlet When using an extension cord avoid excessive voltage drops by using a grounded 3 wire 12 AWG cord no longer than 25 f...

Page 66: ...power pack is fully charged disconnect the chargers and reinstall the protective cover Note If Quick Charger will be used again cut access flap see dashed line B in flexible protective cover before r...

Page 67: ...maximum voltage C 100 Charge The 100 Charge LED is a green indicator If it is on solid the charging is complete and the charger will enter maintenance mode If it is flashing the absorption phase is c...

Page 68: ...fices and other businesses We recommend that you search the internet for locations in your area For example search for charging stations Note Use of a Level 2 charging adapter accessory cord Zero PN 1...

Page 69: ...rm routine care and maintenance of your electric motorcycle as detailed in this Owner s Manual Use only Zero approved parts and Zero Motorcycles accessories The operator is responsible for learning an...

Page 70: ...average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas Consult your dealer for recommendations applicable to your individual needs and use It...

Page 71: ...ary Replace brake fluid every 12 months 2 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 3 Rear Brake Check operation and for fluid leakage Replace brake pads if nec...

Page 72: ...rpose grease Repack 10 Chassis Fasteners Check all chassis fasteners and fittings Tighten and adjust as needed 11 Front Brake Lever Pivot Shaft Apply silicon grease lightly Check operation and for oil...

Page 73: ...and free play 15 Kickstand Pivots Check operation Apply silicon grease lightly 16 Kickstand Switch Check operation and replace if necessary 17 Drive Motor Commissioning and timing ITEM ROUTINE EVERY...

Page 74: ...mount bolts upper lower 52 lb ft 70 5 Nm 38 lb ft 51 5 Nm E Rear caliper mount bolts 15 lb ft 20 Nm Use LOCTITE 242 or equivalent F Motor mount bolts rear 20 lb ft 27 Nm G Motor mount bolts front 20 l...

Page 75: ...Maintaining Your Motorcycle 6 7 Left Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 7 Monday December 14 2015 3 02 PM...

Page 76: ...Maintaining Your Motorcycle 6 8 Right Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 8 Monday December 14 2015 3 02 PM...

Page 77: ...m While it does require charging it does not require maintenance 2 The power pack should be kept away from excessive heat The lithium ion cells should not get above 160 F 71 C Do not store in a hot tr...

Page 78: ...ter cylinder reservoir prior to removing cover cap Low fluid levels may indicate worn brake pads or a leak in the hydraulic system Inspect the brake pads for wear and or the hydraulic system for leaks...

Page 79: ...ore opening the reservoir Unscrew the cap and add new DOT 4 brake fluid Inspect the cap seal ensuring that it is free of any wear or damage then reinstall the cap Brake Pad Inspection The brake pads m...

Page 80: ...l Bedding in the brakes is a process of depositing an even layer of pad material on the surface of the brake disc Front brake pads Rear brake pads WARNING With new brake systems or just new pads the f...

Page 81: ...on page 6 2 To adjust the fork see Suspension Adjustment on page 4 9 Wheels And Tires Inspect both wheels for the following Bent loose or missing spokes Bent or cracked rims Impact marks on the rims I...

Page 82: ...checked and adjusted at the intervals specified in the Maintenance Schedule For maintenance information see the Maintenance Schedule on page 6 2 Clean the belt with mild soap and water when washing yo...

Page 83: ...sion Tester where you can secure your finger with a rubber band holder A spring is located underneath this clicking pad If a certain pressure is applied to the spring it makes a clicking sound Note Th...

Page 84: ...am nuts C 4 Turn the left and right 13 mm adjustment bolts B 1 4 turn at a time until the belt adjustment is within specification 5 Tighten left and right jam nuts C to secure the belt 6 Tighten the a...

Page 85: ...uld result in serious injury or death Follow the manufacturer s instructions for the chain cleaner you are using below are the general guidelines 1 Remove the key from the key switch 2 Set the motorcy...

Page 86: ...low the manufacturer s instructions for the chain lubricant you are using below are the general guidelines Do not allow any of the lubricant to get on the brake rotor To lubricate the drive chain 1 Tu...

Page 87: ...Turn the left and right 13 mm adjustment bolts B 1 4 turn at a time until the chain adjustment is within specification 5 Tighten left and right jam nuts C to secure the chain 6 Tighten the axle nut A...

Page 88: ...he motorcycle is shipped with the headlight at a 0 5 2 5 dip The four headlight assembly retaining bolts A are located on the sides of the headlight assembly retaining brackets To adjust the headlight...

Page 89: ...2 Release and remove the trim cover 3 Remove the four bolts B securing the headlight assembly to the headlight assembly retaining brackets 4 Release the headlight assembly 5 Disconnect the headlight...

Page 90: ...nants from the bulb using a clean cloth moistened with alcohol 9 Install the replacement headlight bulb into the lens 10 Installation is the reverse of the removal procedure Turn Signal Light Bulb Rep...

Page 91: ...n clockwise until it stops 4 Install the brake tail light lens and screws tighten the screws Do not over tighten the screws Running Light Bulb Replacement 1 Remove the two bolts A securing the trim co...

Page 92: ...tainer from headlight C 6 Remove the running light bulb from retainer 7 Install the replacement running light bulb into retainer 8 Installation is the reverse of the removal procedure Zero Owner s Man...

Page 93: ...hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts 1 Gently wash your motorcycle with a sponge or a clean soft cloth mild detergent and...

Page 94: ...hortened If for some reason your motorcycle was not plugged in for several days you should always charge it up before riding For more information on the power pack and the electrical system see page 4...

Page 95: ...tem inspected by your dealer 12 Volt Fuse Center The 12 volt fuse center is located on the frame above the front power pack The fuse center has a protective cover that must first be removed to gain ac...

Page 96: ...arrow 1 Remove the front power pack to gain access to the fuse center 2 Remove the cover from inside the cavity 3 Replace the fuse s 4 Reinstall the cover 5 Reinstall the front power pack Zero Owner s...

Page 97: ...tly pull the tab away from the cap and pull fuse holder To access the 12 volt ABS fuse 1 Remove the front power pack to gain access to the ABS fuse 2 Gently pull the tab A away from the red cap to rel...

Page 98: ...ion 2 Remove both power packs to gain access to fasteners and fuses 3 Remove the 5 fasteners see arrows securing the flexible protective cover to the motorcycle 4 Remove the flexible protective cover...

Page 99: ...e the flexible protective cover to gain access to the fuse 5 Pull back sheathing to access fuse 6 Replace the fuse The high voltage fuse values are listed below Note If the charge fuse 3 needs replace...

Page 100: ...Notes 6 32 Zero Owner s Manual FX and FXS book Page 32 Monday December 14 2015 3 02 PM...

Page 101: ...hot to touch during and after starting and when the motorcycle is shut off Be careful of both the high voltage and the high temperature Obey all labels that are attached to the motorcycle WARNING The...

Page 102: ...detected count the number of times the red indicator light A flashes flashing sequence does repeat Refer to the table starting on the next page for possible causes and solutions to the issue Zero Owne...

Page 103: ...recharge Fail Could not pre charge motor controller Contact Zero or your dealer 5 Low Power Pack Disable Charge Power Pack Before Riding 6 Contactor Error Contact Zero or your dealer 7 Charger Problem...

Page 104: ...Zero or your dealer 16 Battery Management System BMS Internal Disable Cycle Ignition Key OFF and then ON again or reset BMS with button If problem persists contact Zero or your dealer 17 Battery Manag...

Page 105: ...rieved from the dash Display A To retrieve the error code see Display A on the Displays A B on page 3 12 Refer to the table starting on the next page to identify the error associated with the Error Co...

Page 106: ...Battery Temperature Sensor Fault 19 High Charge Current 20 BMS Low Isolation 21 Board Vpack Error 22 Board Temperature Error 23 Post Error 24 Startup Error 25 Contactor Open Warning 26 Contactor Welde...

Page 107: ...sable 49 Contactor Open Disable 50 BMS Self Test Error 51 BMS Self Test Warning 52 Reserve Partition Disable 53 BMS Internal Disable 54 Internal Disable Error 55 Internal Fault Error 56 Monolith Not C...

Page 108: ...g Fault code set Check A C outlet for power A C source check fuse voltage See Charge Fault Code chart on page 7 11 or see Understanding BMS Flash Code Patterns on page 7 11 Handlebars wobbly shimmy In...

Page 109: ...out the status of the power pack There are four LED lamps that will flash one red and three green lamps The window is located on the front side of the power pack Refer to the following pages to unders...

Page 110: ...SOLUTION 50 ms 5 sec Healthy BMS OK 50 ms 5 ms Isolation Fault Contact Zero or the Dealer 50 ms 60 sec Pack Low Charge power pack 50 ms 1 sec Number of Cell Packs Not Set Contact Zero or the Dealer 50...

Page 111: ...ge 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 100 ms 5 sec Charge Complete Leave Charger Plugged in Until Ready to Ride Charging 2 sec 25 Continue Charging 2 sec 50 Continue Charging 2 sec...

Page 112: ...EN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge Soon 5 sec 1 sec 100 of...

Page 113: ...ins internal temperature sensors If the BMS measures excessive internal temperatures it flashes an error code and disables the throttle You cannot ride the motorcycle until the power pack cools down P...

Page 114: ...roduces an error code which is not described in Understanding BMS Flash Code Patterns then the power pack has encountered a serious internal hardware problem and must be repaired or replaced by a deal...

Page 115: ...ow 22 F 30 C which is the absolute lowest discharge temperature prescribed by the cell manufacturer Storage of the motorcycle for the winter in a non heated garage is acceptable as long as 1 the colde...

Page 116: ...in direct sunlight in ambient temperatures above 105 F 41 C may result in accelerated permanent decay of battery performance and hence it is not recommended Safety Interlocks If the BMS detects a ser...

Page 117: ...enter self test mode The flash code pattern from the BMS reports any of the error conditions which would cause the BMS to disable the throttle Each of these conditions the associated self test flash c...

Page 118: ...Notes 7 18 Zero Owner s Manual FX and FXS book Page 18 Monday December 14 2015 3 02 PM...

Page 119: ...plemental Charger Quick Charge Time accessory ZF3 3 2 1 hours 100 charged 1 6 hours 95 charged ZF6 5 3 8 hours 100 charged 3 3 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W I...

Page 120: ...r Wheels 2 50 x 18 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston piggy back reservoir shock...

Page 121: ...er Quick Charge Time accessory ZF3 3 2 1 hours 100 charged 1 6 hours 95 charged ZF6 5 3 8 hours 100 charged 3 3 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estim...

Page 122: ...ear Wheels 3 50 x 17 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston piggy back reservoir sho...

Page 123: ...Zero motorcycles are free from defects in material and workmanship during the period of this Limited Warranty This Limited Warranty covers parts including the motor motor controller frame swing arm fo...

Page 124: ...tion PDI and delivers the motorcycle to the customer In the event these events occur on different dates the later date shall be the in service date The duration of this Limited Warranty for the Power...

Page 125: ...0 days from its shipment date What Is Not Covered By This Limited Warranty Due to the battery chemistry there is a normal expected reduction in range capacity that Power Packs can yield over time and...

Page 126: ...ormal circumstances or contrary to the requirements described in this Owner s Manual Zero motorcycles and Power Packs used for racing or other competitive events Zero motorcycles and Power Packs misus...

Page 127: ...s warranty made in connection with the sale of this Zero Motorcycles model Any implied warranty including any warranty of merchantability or warranty of fitness for a particular purpose is limited in...

Page 128: ...d all safety warnings instructions and Limited Warranty if the unit is sold loaned or otherwise transferred to another person What Are Your Responsibilities As A Customer As the owner of a product cov...

Page 129: ...y 2016 Zero motorcycle Power Packs or parts that are covered by this Limited Warranty and found by Zero or an authorized Zero dealer to be defective in factory materials or workmanship How Does This L...

Page 130: ...erica Monday Friday 8am to 5pm Pacific Time or 31 0 72 5112014 UK Europe and global markets or via e mail at support zeromotorcycles com In any written or telephonic communication please state the spe...

Page 131: ...ero Motorcycles the ability to contact the new owner in the unlikely event of a safety related issue Use the email address below or feel free to contact the Zero Motorcycles Customer Service departmen...

Page 132: ...if visible An owner information chart is provided on page 1 3 to record this information Zero Motorcycles Inc can be contacted as follows Zero Motorcycles Inc 380 El Pueblo Road Scotts Valley CA 9506...

Page 133: ...or National Highway Traffic Safety 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Canada If you believe that...

Page 134: ...Notes 9 12 Zero Owner s Manual FX and FXS book Page 12 Monday December 14 2015 3 02 PM...

Page 135: ...or mention at the next service 600 miles 1000 km or 1 month Odometer reading Date Notes Performed by 4 000 miles 7 000 km or 6 months Odometer reading Date Notes Performed by 8 000 miles 13 000 km or...

Page 136: ...Date Notes Performed by 28 000 miles 43 000 km Odometer reading Date Notes Performed by 32 000 miles 49 000 km Odometer reading Date Notes Performed by 36 000 miles 55 000 km Odometer reading Date Not...

Page 137: ...rformed by 52 000 miles 79 000 km Odometer reading Date Notes Performed by 56 000 miles 85 000 km Odometer reading Date Notes Performed by 60 000 miles 91 000 km Odometer reading Date Notes Performed...

Page 138: ...formed by 76 000 miles 115 000 km Odometer reading Date Notes Performed by 80 000 miles 121 000 km Odometer reading Date Notes Performed by 84 000 miles 127 000 km Odometer reading Date Notes Performe...

Page 139: ...information NHTSA 9 11 Zero Motorcycles 9 10 D Dash Settings 3 12 Drive Belt 6 14 Checking Drive Belt Tension 6 15 Drive Chain 6 17 Adjustment Procedure 6 19 Cleaning 6 17 Lubricating 6 18 E Emissions...

Page 140: ...mation Record 1 3 Owner s Responsibilities 6 1 P Parking 6 26 Parts Maintenance Items 6 2 Performance Level Switch 3 19 ECO Position 3 19 SPORT Position 3 19 Power Pack 6 9 Plug in Your Z Force Power...

Page 141: ...Transporting 1 10 Troubleshooting Battery Management System BMS 7 9 Charge Mode 7 11 Run Mode 7 12 Understanding BMS Flash Code Patterns 7 10 Turn Signal Light Bulb Replacement 6 22 V Vehicle Identifi...

Page 142: ...Notes INDEX 4 Zero Owner s Manual FX and FXS book Page 4 Monday December 14 2015 3 02 PM...

Page 143: ...First Responder Information High Voltage Components Locations First Responder Information High Voltage Components Locations Zero Owner s Manual FX and FXS book Page 1 Monday December 14 2015 3 02 PM...

Page 144: ...2016 ZERO FX ZERO FXS TAKE CHARGE ZEROMOTORCYCLES COM YC Y Y LES COM 88 08467 02 OWNER S MANUAL Zero Owner s Manual FX and FXS book Page 1 Monday December 14 2015 3 02 PM...

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