11
35 mm
Min 280
Min 20
Min 250
Min 20
Min D
D
Pict. 2
Pict. 1
Installation jig,
Art. no. 72650TL for ZHD 3000
Pict. 3
4. Installation support frame
Preparation/support frame
Attention! Also refer to the truck manufacturer´s instructions for auxiliary equipment
1. Measure out and mark the centre point of the
truck's rear frame.
See picture 1
.
2. Fasten the jig with bolts or spot weld it to the rear
frame so that the middle points line up.
See picture
2
.
3. Make the notches as required in the rear beam in
accordance with the measures on previous pages.
4. Place the support frame of the lift under the frame
of the truck and fit the lift arms to the installation jig.
Use the specified platform pivot bolt.
5. Position the support frame as required under the
truck's chassis frame (a wheeled jack is a good aid).
See picture 3
.
The support frame ought to be positioned as high as
possible. Note the measures on previous pages.
The support frame must be parallel with the chassis
frame, but it must not be pressed against the frame.
There must be some mm between.
If it is difficult to get the support frame into its right posi
-
tion, loosen a hydraulic hose from one lift cylinder to let oil
or air out.
The brackets should be positioned according to picture
4. Slide the brackets over the support frame so that
the opening points towards the front of the vehicle see
picture 4. If adjustment is necessary, drill
16,5 mm holes
in the truck frame in the middle of the oval holes of the
bracket. Then fasten the brackets securely to the frame
(torque=180 Nm) with the delivered
M16x60 8.8 screws
.
Washers should be placed under the nuts.
Bag 382, 31B.
See picture 4.
NB! Welding on the mounting brackets is not allowed.
Install the u-profile end plate with the u pointing to the
front of the vehicle using the washers and nuts provided,
one plate for each mounting bracket, two nuts and two
washers for each plate (torque=280 Nm). After testing
the position of the lift relative to the chassis, drill the
remaining holes in the frame on each side and fasten the
brackets, min. 8 pcs. M16x60 8.8 180 Nm (this does not
include screws in oval holes).
NB. Do not run the lift up against the armstops during
installation before all the bolts between the mounting
brackets and vehicle frame are tightened.
Note!
Please note that the space for the bracket requires
additional 35 mm between the frame of the truck and the support
frame.
See pict. 4
Do not load the lift before all bolts are tightened.
Loosen the installation jig.
Pict. 4
Min 8 pcs.
M16x60 8.8
180 Nm
New hole
