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GB-15

G

B

BC2604DL / BC2604DW

 IMPORTANT

Note that using any spark plug other than those des-
ignated may result in the engine failing to operate prop-
erly or in the engine becoming overheated and dam-
aged.

To install the spark plug, first turn the plug until it is
finger tight, then tighten it a quarter turn more with a
socket wrench.

MUFFLER

 WARNING

• Inspect periodically, the muffler for loose fasteners,

any damage or corrosion. If any sign of exhaust leak-
age is found, stop using the machine and have it re-
paired immediately.

Note that failing to do so may result in the engine
catching on fire.

GEAR CASE

•   The reduction gears are lubricated by multipurpose,

lithium-based grease in the gear case. Supply new
grease every 25 hours of use or more often depend-
ing on the job condition.

•   Remove the bolt opposit to the grease nipple before

installing new grease to arrange for old grease to exit.

INTAKE AIR COOLING VENT

 WARNING

Never touch the cylinder, muffler, or spark plugs
with your bare hands immediately after stopping
the engine.  The engine can become very hot when
in operation, and doing so could result in severe
burns.

When checking the machine to make sure that it
is okay before using it, check the area around the
muffler and remove any wood chips or leaves
w h i c h   h av e   a t t a c h e d   t h e m s e l v e s   t o   t h e
brushcutter. Failing to do so could cause the muf-
fler to become overheated and that in turn could
cause the engine to catch on fire.  Always make
sure that the muffler is clean and free of wood
chips, leaves, and other waste before use.

 • Check the intake air cooling vent and the area

around the cylinder cooling fins after every 25
hours of use for blockage, and remove any waste
which has attached itself to the brushcutter. Note
that it is necessary to remove the engine cover
shown in in order to be able to view the upper part
of the cylinder.

 IMPORTANT

If waste gets stuck and causes blockage around the
intake air cooling vent or between the cylinder fins, it
may cause the engine to overheat, and that in turn
may cause mechanical failure on the part of the
brushcutter.

PROCEDURES TO BE PERFORMED AFTER
EVERY 100 HOURS OF USE

1. Remove the muffler, insert a screwdriver into the vent,

and wipe away any carbon buildup. Wipe away any
carbon buildup on the muffler exhaust vent and cylin-
der exhaust port at the same time.

2. Tighten all screws, bolts, and fittings.
3. Check to see if any oil or grease has worked its way

in between the clutch lining and drum, and if it has,
wipe it away using oil-free, lead-free gasoline.

10. Storage

Aged fuel is one of major causes of engine starting fail-
ure. Before storing the unit, empty the fuel tank and run
the engine until it uses all the fuel left in the fuel line and
the carburetor. Store the unit indoor taking necessary
measures for rust prevention.

9. Maintenance

(1) Cylinder
(2) Intake air cooling vent

TIGHTENING TORQUE:

87 ~ 104 in-lbs
(9.8 ~ 11.8 N.m.)

Summary of Contents for BC2604DL

Page 1: ...GB 1 G B BC2604DL BC2604DW BC2604DL BC2604DW G B OWNER S MANUAL BRUSHCUTTERS 848JB593A1 704...

Page 2: ...97 68SH2G3 2002 88 0104 03 MODEL SOUND LEVEL VIBRATION LEVEL EN 27917 ISO 10884 ISO 7916 LpAav LWA guaranteed idling racing BC2604DL 25 4 cm3 97 dB A 112 dB A 4 6 m s2 5 3 m s2 BC2604DW 25 4 cm3 97 dB...

Page 3: ...ns which must be followed or it leads to mechanical failure breakdown or damage NOTE This mark indicates hints or directions useful in the use of the product Contents 1 Parts location 4 2 Specificatio...

Page 4: ...indications please be careful not to make a mistake The port to refuel the MIX GASOLINE Position FUEL TANK CAP The direction to close the choke Position AIR CLEANER COVER The direction to open the ch...

Page 5: ...the ground is slippery or when you can t maintain a steady posture b At night at times of heavy fog or at any other times when your field of vision might be limited and it would be diffi cult to gain...

Page 6: ...ately after shutting down the engine Doing so could result in seri ous burns or electrical shock 5 For safe operation BEFORE STARTING THE ENGINE 1 The area within a perimeter of 15 m of the person usi...

Page 7: ...c ommended for the unit 6 Under no circumstances should you ever take apart the product or alter it in any way Doing so might result in the product be coming damaged during opera tion or the product b...

Page 8: ...lade bolt with the spring washer and the bolt cover BALANCE UNIT 1 Put on strap and attach unit to strap 2 Slide clampi up or down until unit balances with head aparting from the ground when using it...

Page 9: ...the unit WARNING 1 Select bare ground for fueling 2 Move at least 10 feet 3 meters away from the fu eling point before starting the engine 3 Stop the engine before refueling the unit At that time be s...

Page 10: ...e the product onto the ground in a flat clear area and hold it firmly in place so as to ensure that neither the cutting part nor the throttle come into contact with any obstacle when the en gine start...

Page 11: ...removing or reattaching the blade be sure to wear thick sturdy gloves and use only proper tools and equipment to prevent injury 8 Operation METAL BLADE USAGE 1 Check the bolt to fasten the blade and...

Page 12: ...chance of bounce e Avoid feeding the blade too rapidly The blade can bounce away from material being cut if the blade is fed faster than its cutting capability f Cut only from your right to your left...

Page 13: ...nylon line head that allows the operator to advance the line without stopping the engine When the line becomes short lightly tap the head on the ground while running the engine at full throttle Each...

Page 14: ...n replace if cutting parts something s wrong gear case grease screws nuts bolts tighten replace not adjusting screws debris guard make sure to attach BLADE Check the blade and the fasteners for loosen...

Page 15: ...the muf fler to become overheated and that in turn could cause the engine to catch on fire Always make sure that the muffler is clean and free of wood chips leaves and other waste before use Check the...

Page 16: ...DAMAGED BY NEGLIGENCE OF IN STRUCTION LISTED IN THE OWNER OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS ACCIDENT MISHANDLING ALTERATION ABUSE IM PROPER LUBRICATION USE OF ANY PARTS OR AC...

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