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BC2604DL / BC2604DW

GB-14

AIR FILTER

• The air filter, if clogged, will reduce the engine perfor-

mance. Check and clean the filter element in warm,
soapy water as required. Dry completely before in-
stalling. If the element is broken or shrunk, replace
with a new one.

FUEL FILTER

• When the engine runs short of fuel supply, check the

fuel cap and the fuel filter for blockage.

9. Maintenance

Every Every Every

25

50

100

       System/components

         Procedure

Before

hours hours hours                   Note

use

after

after

after

fuel leaks, fuel spillage

wipe out

fuel tank, air filter, fuel filter

inspect/clean

replace, if necessary

see adjusting

replace carburetor

idle adjusting screw

idling speed

if necessary

clean and readjust

GAP: .025 in (0.6 ~ 0.7 mm)

spark plug

plug gap

replace, if necessary

cylinder fins, intake air cooling vent

clean

muffler, spark arrester, cylinder exhaust port

clean

throttle lever, ignition switch

check operation

replace if

cutting parts

something’s wrong

gear case

grease

screws/nuts/bolts

tighten/replace

not adjusting screws

debris guard

make sure to attach

BLADE

•  Check the blade and the fasteners for looseness,

cracking, or bending.

•  Check the cutting edges and reform with a flat file.

(A)  Saw blade
(B)  8-teeth blade
(C)  3-teeth blade

Point :

1.  Keep the end corner sharp.
2.  Round the root of the edge, using round file.
3.  Do not use water when using a grinder.

 IMPORTANT

•  It is recommended that filing should be done by

professionals.

•  Especially regarding filing the saw blade, Leave it to

the professionals.

 WARNING

Make sure that the engine has stopped and is cool
before performing any service to the machine. Con-
tact with moving cutting head or hot muffler may
result in a personal injury.

9. Maintenance

ENGINE

SHAFT

(1) Fuel filter

(1) Air filter

SPARK PLUG

• Starting failure and misfiring are often caused by a

fouled spark plug. Clean the spark plug and check
that the plug gap is in the correct range. For a re-
placement plug, use the correct type specified by
ZENOAH.

REPLACEMENT PLUG IS A CHAMPION RZ7C.

0.6~0.7 mm

Summary of Contents for BC2604DL

Page 1: ...GB 1 G B BC2604DL BC2604DW BC2604DL BC2604DW G B OWNER S MANUAL BRUSHCUTTERS 848JB593A1 704...

Page 2: ...97 68SH2G3 2002 88 0104 03 MODEL SOUND LEVEL VIBRATION LEVEL EN 27917 ISO 10884 ISO 7916 LpAav LWA guaranteed idling racing BC2604DL 25 4 cm3 97 dB A 112 dB A 4 6 m s2 5 3 m s2 BC2604DW 25 4 cm3 97 dB...

Page 3: ...ns which must be followed or it leads to mechanical failure breakdown or damage NOTE This mark indicates hints or directions useful in the use of the product Contents 1 Parts location 4 2 Specificatio...

Page 4: ...indications please be careful not to make a mistake The port to refuel the MIX GASOLINE Position FUEL TANK CAP The direction to close the choke Position AIR CLEANER COVER The direction to open the ch...

Page 5: ...the ground is slippery or when you can t maintain a steady posture b At night at times of heavy fog or at any other times when your field of vision might be limited and it would be diffi cult to gain...

Page 6: ...ately after shutting down the engine Doing so could result in seri ous burns or electrical shock 5 For safe operation BEFORE STARTING THE ENGINE 1 The area within a perimeter of 15 m of the person usi...

Page 7: ...c ommended for the unit 6 Under no circumstances should you ever take apart the product or alter it in any way Doing so might result in the product be coming damaged during opera tion or the product b...

Page 8: ...lade bolt with the spring washer and the bolt cover BALANCE UNIT 1 Put on strap and attach unit to strap 2 Slide clampi up or down until unit balances with head aparting from the ground when using it...

Page 9: ...the unit WARNING 1 Select bare ground for fueling 2 Move at least 10 feet 3 meters away from the fu eling point before starting the engine 3 Stop the engine before refueling the unit At that time be s...

Page 10: ...e the product onto the ground in a flat clear area and hold it firmly in place so as to ensure that neither the cutting part nor the throttle come into contact with any obstacle when the en gine start...

Page 11: ...removing or reattaching the blade be sure to wear thick sturdy gloves and use only proper tools and equipment to prevent injury 8 Operation METAL BLADE USAGE 1 Check the bolt to fasten the blade and...

Page 12: ...chance of bounce e Avoid feeding the blade too rapidly The blade can bounce away from material being cut if the blade is fed faster than its cutting capability f Cut only from your right to your left...

Page 13: ...nylon line head that allows the operator to advance the line without stopping the engine When the line becomes short lightly tap the head on the ground while running the engine at full throttle Each...

Page 14: ...n replace if cutting parts something s wrong gear case grease screws nuts bolts tighten replace not adjusting screws debris guard make sure to attach BLADE Check the blade and the fasteners for loosen...

Page 15: ...the muf fler to become overheated and that in turn could cause the engine to catch on fire Always make sure that the muffler is clean and free of wood chips leaves and other waste before use Check the...

Page 16: ...DAMAGED BY NEGLIGENCE OF IN STRUCTION LISTED IN THE OWNER OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS ACCIDENT MISHANDLING ALTERATION ABUSE IM PROPER LUBRICATION USE OF ANY PARTS OR AC...

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