TIMING SYSTEM
EM -29
6.
Secure the tensioner, positioned towards the water
pump.
KDPC008E
7.
Install the timing belt on the crankshaft sprocket.
(1) Crankshaft sprocket
→
(2) Timing belt idler
→
(3)
Camshaft sprocket
→
(4) Timing belt tensioner.
3
2
1
4
EDKE109A
8.
Install the timing belt on the camshaft sprocket. When
the timing belt is installed on the camshaft sprocket,
make sure that the tension side is tight. Then, check
to ensure that when the tension side is tightened by
turning the camshaft sprocket in a reverse direction
and all timing marks are in line.
9.
Tighten the tensioner bolts.
Tightening torque
Tensioner attaching bolt :
20 ~ 27 Nm (200 ~ 270 kg.cm, 15 ~ 20 lb.ft)
10. Turn the crankshaft two turns in its operating direction
(clock-wise) and realign the camshaft sprocket timing
mark with the top dead center position.
11. Then recheck the belt tension Verify that when the
tensioner and the tension side of the timing belt are
pushed in horizontally with a moderate force [approx.
49N (11lb)], the timing belt cog end is aprox. 1/2 of
the tensioner monting bolt head radius (across flats)
away from the bolt head center.
EDKE108A
12. Install the timing belt cover.
EDDA094F
Tightening torque
Timing belt cover bolt :
8 ~10 Nm (80 ~ 100 kg.cm, 6 ~ 7 lb.ft)
13. Install the crankshaft pulley. Make sure that the crank-
shaft sprocket pin fits the small hole in the pulley.
Tightening torque
Crankshaft pulley bolt :
140 ~ 150 Nm (1400 ~ 1500 kg.cm, 103 ~ 111 lb.ft)
ZENITH POWER PRODUCTS - 416
