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M U L T I   G A S D E T E C T I O N

Please visit our website at www.zelana.com for other products that may be

applicable to your needs.

DISCLAIMER:

Notwithstanding any stated, written or implied warranty that may be associated with the sale,

purchase, or use of its products, Zellweger Analytics, will not be responsible for any damage or

injury resulting to any person or property that may be construed as resulting from a malfunction

of any of our products if said product has not been operated or maintained in accordance with

our instructions as detailed in instruction sheets or printed manuals, or if the product has been

tampered with, or serviced by, any other than our factory or other authorized service agent.

Copyright Lumidor, April 2004.

WARNING

DO NOT PROCEED BEFORE READING

To ensure proper functioning and use of this product, do not use this instrument until you read

and completely understand this operating manual. It contains operating and maintenance

procedures to ensure proper instrument function. For your safety, you are required to calibrate

this instrument periodically. Please refer to the calibration section of this manual.

Substitution of components may impair intrinsic safety.

Use only MPRO-BPR NiMH rechargeable battery pack, or MPRO-BPA alkaline battery holder

with four each of the following alkaline cells only: Duracell Procell-2400, Duracell MN-2400,

and Eveready E-92 or EN-92. Observe proper polarity when installing alkaline batteries.

CAUTION

Do not change or charge batteries in a hazardous location.

The LEL (Lower Explosive Level) range of this monitor is factory calibrated to methane If

monitoring a different combustible gas, calibrate the combustible gas range of the

monitor to the appropriate gas.

This instrument has not been tested in atmospheres exceeding 21% oxygen.

Calibration is required when sensors are changed or added to the instrument.

WARNING

Use only the approved accessories indicated in this manual.

Do not connect the instrument to a PC in a potentially hazardous environment.

Lifetime Warranty

This instrument is warranted, to the original end-user purchaser, against defects in materials and workmanship for
the expected lifetime of the product, excluding the battery and pump, which carry a two-year, limited warranty, and
sensors limited warranty as indicated below.  During this period, Zellweger Analytics will repair or replace defective
parts on an exchange basis, F.O.B. the service center at Lincolnshire, IL USA. This warranty does not cover
disposable batteries or damage caused by accident, abuse, abnormal operating conditions or extreme poisoning 
of the sensor.
Defective goods must be returned by the Buyer at the Buyer’s own expense to Zellweger Analytics premises
accompanied by a detailed report stating the nature of the defect. Returned goods must detail the Service Event
Number (SE#) clearly on the package and the Buyer shall obtain an SE# by contacting Zellweger Analytics in
advance.
If no such report is included then Zellweger Analytics reserves the right to charge an investigative fee (prices
available upon request) before any repair or replacement is performed.
Zellweger Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may 
be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party.
This warranty covers detector and parts sold to the Buyer only by authorized distributors, dealers and representatives
as appointed by Zellweger Analytics. A warranty claim will only be accepted if a proof of purchase is submitted and
all conditions obtained within this Warranty are met. When in the opinion of Zellweger Analytics, a warranty claim is
valid; Zellweger Analytics will repair or replace the defective product free of charge and send it or any replacement
back. 
The decision to repair or replace parts shall be determined by Zellweger Analytics.

Sensor Warranties

1)

The oxygen sensor is guaranteed to operate satisfactorily for two years from the date of sale (i.e. the
date of shipment) and will be replaced at no charge within that period only if it will not provide a correct
reading after calibration by authorized service personnel. Physical or chemical damage, resulting from
exposure to improper elements, is not covered.

2)

The combustible sensor is guaranteed to operate satisfactorily for two years from date of sale (i.e. from
date of shipment). If it will not provide a correct reading after calibration by authorized service
personnel, it will be replaced at no charge within that period. This guarantee is void if it has been
contaminated by some unusual substance, including but not limited to, water and/or other liquids, oily
compounds, corrosives, silicones, lead vapors, extremely high concentrations of combustible gases, and
various particulates which may inhibit gas flow to the sensor element.

3)

The toxic sensors are guaranteed to operate satisfactorily for two years (18 months for CL2, CLO2 and
HCN sensors, 12 months for the NH3 sensor) from the date of sale (i.e. the date of shipment). They will
be replaced at no charge within that period only if they will not provide a correct reading after
calibration by authorized service personnel, and only if the sensor membranes exhibit no physical 
or chemical damage resulting from exposure to improper substances.

Conditions and Exclusions   

To maintain this warranty, purchaser must perform maintenance and calibration as prescribed in the instrument
operation manual, including prompt replacement or repair of defective parts and such other necessary calibration,
maintenance and repair as may be required, according to the expected lifetime of the instrument (5 years), in the
reasonable judgment of Zellweger Analytics. Normal wear and tear, and parts damaged by abuse, misuse,
negligence or accidents are specifically excluded from the warranty.

Purchaser acknowledges that, notwithstanding any contrary term or provision in the purchaser’s purchase order or
otherwise, the only warranty extended by Zellweger Analytics is the express warranty contained herein. Purchaser
further acknowledges that there are no other warranties expressed or implied, including without limitation, the
warranty of merchantability or fitness for a particular purpose; that there are no warranties which extend beyond the
description of the face hereof; that no oral warranties, representations, or guarantees of any kind have been made
by Zellweger Analytics, its distributors or the agents of either of them, that in any way alter the terms of this
warranty; that Zellweger Analytics and its distributors shall in no event be liable for any consequential or incidental
damages, including but not limited to injury to the person or property of the purchaser or others, and from other
losses or expenses incurred by the purchaser arising from the use, operation, storage or maintenance of the product
covered by the warranty; that Zellweger Analytics liability under this warranty is restricted to repair or replacement of
defective parts at Zellweger Analytics sole option; and that Zellweger Analytics neither assumes nor authorizes any
other person to assume for it any other warranty. The warranty shall be void if serial numbers affixed to the products
are removed, obliterated or defaced.

MAN-MPLUS

REV: A.0

Contact Zellweger Analytics

For all information on ordering, spares and other technical issues please contact the Zenter Customer Center:

400 Sawgrass Corporate Pkwy.
Suite 100
Sunrise, FL 33325
Tel:

+1 954 514 2700

Toll free:

+1 800 538 0363

Fax:

+1 954 514 2784

Email:

[email protected]

Summary of Contents for Lumidor MicroMAX+

Page 1: ...M U LT I G A S D E T E C T I O N U S E R A N D M A I N T E N A N C E M A N U A L...

Page 2: ...ty claim is valid Zellweger Analytics will repair or replace the defective product free of charge and send it or any replacement back The decision to repair or replace parts shall be determined by Zel...

Page 3: ...6 4 Auto zeroing 24 TABLE OF CONTENTS SUBJECT SECTION PAGE 6 5 Selecting Pump Mode Diffusion Mode 24 6 6 Selecting Immediate Alarm Mode TWA Alarm Mode 24 6 7 Restoring Factory Defaults 25 6 7 Calibra...

Page 4: ...ems Packaging retain for possible future use Instrument with internal rechargeable battery pack Calibration certificate Standard accessories AC battery charger Alkaline battery holder Dust filter 10 f...

Page 5: ...more than an hour after which time a low battery alarm is indicated by two beeps every 15 seconds Low battery alarm will continue for at least half an hour after which instrument will beep continuous...

Page 6: ...eak reading highest toxic or combustible and lowest oxygen levels STEL 15 minute accumulated short term exposure level and TWA 8 hour time weighted average since instrument was last turned on The STEL...

Page 7: ...bypass each setting depress the MODE button To change any setting depress the ON OFF button For example to enter calibration mode depress the ON OFF button when CALIBRATE is displayed See Section 5 Ca...

Page 8: ...to instrument Place hose in area to be sampled 6 Wait two minutes for full response 7 Take readings 8 Retrieve hose and disconnect from instrument Hose lengths up to 100 feet may be used for pretesti...

Page 9: ...sulfides or silicone containing lubricants present in the atmosphere being monitored The safest possible course of action is to expose the sensors to a known concentration test gas before each day s...

Page 10: ...lay CALIBRATING and count down to 0 7 When CAL COMPLETE is displayed observe which sensors are calibrated and displayed below CAL COMPLETE Remove gas and turn off gas flow 8 Depress the ON OFF switch...

Page 11: ...the menu The following are all built in programmable options Date format date time daylight savings time Auto zero during start up sequence TWA alarm on or off Factory default settings Calibration Pu...

Page 12: ...value If the date format is MM DD the first two digits on the left represent the current month and the first digit must be either a 0 or a 1 Let us set the date to September 2 2002 We need 09 to repre...

Page 13: ...efault values for these alarms are pre set See Appendix A Specifications Section I User Programmable High and Low Alarm Set Points at the factory but are user programmable 2 In the TWA alarm mode thre...

Page 14: ...7 DATA LOGGING 7 4 UNINSTALL PROCEDURE For Windows XP users go to Start Control Panel For other Windows users go to Start Settings Control Panel When the Control Panel opens double click the Add Remo...

Page 15: ...first name and location is 14 14 and 20 alphanumeric characters respectively Downloading at the same date and time for a particular instrument is not allowed For example if you download data from an i...

Page 16: ...LOGGING 7 7 2 GRAPH SCREEN Information on the Graph Screen includes the following See Figure 8 User information employee s name instrument s serial number and user ID Download information date time an...

Page 17: ...on readings Fail indicates a calibration failure and N A indicates that a gas sensor is missing To display the calibration history click on the View menu and then on Calibration History or simply clic...

Page 18: ...ption to OFF The factory alarm setting is immediate alarm with values chosen to provide earlier warning than the STEL and TWA settings The immediate high and immediate low alarms are user programmable...

Page 19: ...TING LOCATION The Edit Location function allows you to modify the location for a specific download After a data file is opened click on the Edit menu then on Edit Location or simply click on the Edit...

Page 20: ...rams such as Microsoft Excel Figure 12 A screenshot of the Import File dialog box Figure 13 A screenshot of the Archive Data dialog box 7 DATA LOGGING 7 13 RECOVERING DATA The Recover Data function en...

Page 21: ...tached to the sensor pins 7 Align pins of new sensor with sockets and push down to secure sensor 8 Reconnect gas plate and secure with screw 9 Reconnect battery connector 10 Install case cover and sec...

Page 22: ...bing Part number GFV194 8 9 SAMPLING HOSE MAINTENANCE Check water trap Part number GFV196 the spherical disc located near the middle of the sampling hose periodically to make sure it is clean and unob...

Page 23: ...nd is the only potentiometer trimpot in the instrument 4 Set digital voltmeter to the DC voltage range black lead to test point 12 analog ground and the red lead to test point 10 These test points are...

Page 24: ...ble 90db at 1 foot Visual Large LED bar Flashing display characters APPENDIX A SPECIFICATIONS G GAS RANGES AND RESOLUTION SENSOR INSTRUMENT RANGE RESOLUTION Combustible LEL 0 100 LEL 1 LEL Oxygen O2 0...

Page 25: ...PPM Hydrogen Sulfide H2S 20PPM 15PPM 10PPM Sulfur Dioxide SO2 10 0PPM 5 0PPM 2 0PPM Phosphine PH3 5 0PPM 1 0PPM 0 3PPM Ammonia NH3 50PPM 35PPM 25PPM Chlorine CL2 5 0PPM 1 0PPM 0 5PPM Chlorine Dioxide...

Page 26: ...10 000 1 Ethylene 500 15 Carbon Monoxide 100 7 Carbon Dioxide 10 000 3 Hydrogen Sulfide 25 25 APPENDIX A SPECIFICATIONS SULPHUR DIOXIDE GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Carbon Monoxide 300pp...

Page 27: ...ermane 1 0 Hydrogen Fluoride 4 0 Alcohols 1000 0 NOTE 1 Short term in minute range APPENDIX A SPECIFICATIONS HYDROGEN CYANIDE GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydrogen Sulfide 10 40 Sulfur D...

Page 28: ...Hydrogen Fluoride 3 0 Alcohols 1000 0 Ozone 0 1 0 03 Note Short gas exposure in minute range APPENDIX A SPECIFICATIONS CHLORINE GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydrogen Sulfide 10 Neg 0 3 N...

Page 29: ...carbons 10 000 0 Ammonia 30 0 Ozone 1 0 7 Diborane 0 1 0 Arsine 0 1 0 Germane 1 0 Fluorine 3 0 Alcohols 1000 0 Nitrogen Monoxide 100 0 COMBO TOX CO H2S GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydro...

Page 30: ...rounding the instrument Refer to Section 8 8 Pump Inlet Filter Replacement for maintenance DO NOT USE non standard sampling tube or fittings Storage Temperature Range 20 degrees C to 50 degrees C 4 de...

Page 31: ...0 P11 52 B Note Max time from Turn On to Ready does not exceed 80 seconds APPENDIX C MODE SEQUENCE STANDARD SEQUENCE DISPLAY LED SPEAKER TO CLEAR PEAK VALUES TO ENTER USER SETUP BEEP 3 BEEPS BEEP BEEP...

Page 32: ...Sequence Standard Mode for how to enter User Set up Mode A DISPLAY LED SPEAKER DEFAULT ON BEEP PUMP STATUS ON APPENDIX D MODE SEQUENCE USER SET UP MODE CALIBRATION LED SPEAKER BEEP 3 BEEPS BEEP OX LEL...

Page 33: ...25 PURGING PLEASE WAIT OX LEL C0 H2S APPLY GAS AUTOMATIC MEMORY CLEAR AFTER PURGING CALIBRATION COMPLETE ONLY SHOWS GASES CALIBRATED NORMAL OPERATING MODE ON OFF YES NO B APPENDIX D MODE SEQUENCE USER...

Page 34: ...P 08 49 B B B FLASH CONTINUOUS HORN FLASH LONG CONTINUOUS BEEPS FLASH LOW GAS ALARM LOW FLOW ALARM 3 BEEPS OX LEL C0 H2S 20 9 0 0 0 DANGER P 08 49 B 3 BEEPS FLASH HIGH GAS ALARM APPENDIX E ALARMS MOD...

Page 35: ...carrying case MCC215A MPRO KIT 1 MINI Kit containing 34 liter calibration gas cylinder GFV243 CH4 CO H2S balance air regulator tubing and water resistant carrying case MCC210A MPRO KIT 2 Kit containi...

Page 36: ...d by the foot GFV256 Tygon hose tubing sold by the foot GFV196 Replacement water filter APPENDIX I REPLACEMENT PARTS PART NO DESCRIPTION 20HFC Replacement dust filter MPLUS DATALOG Data logging softwa...

Page 37: ...first calibration gas is GFV123 the second calibration gas is either GFV 213 58 Liters or GFV 250 34 Liters b MPLUS 4ABCH O2 LEL CO and SO2 Follow the procedure in Section 5 2 Calibration Procedure w...

Page 38: ...M U LT I G A S D E T E C T I O N 9021 Zellweger Analytics 400 Sawgrass Corporate Pkwy Suite 100 Sunrise FL 33325 Tel 1 954 514 2700 Toll free 1 800 538 0363 Fax 1 954 514 2784 MAN MPLUS REV A 0...

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