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DuraMax Installation site requirements

9

Planning and Measuring Lab Preparation

General protection measures

The CMM must be protected against direct contamination (e.g. casting sand, metal filings, blasting equipment, oil,
coolants, lubricants, soot, etc.). Deposits may require additional cleaning and maintenance and could lead to malfunc-
tions and damage to the CMM.

Doorway dimensions in the measuring lab

The doorways to the measuring lab must be at least 10 cm wider and higher than the dimensions of the individual
shipping crates.

The dimensions of the CMM assemblies can be found in the "Shipping crates" and "Installation dimensions" chapters.

Room height of the measuring lab

The required room height is the sum of the height of the CMM and the minimum sub-ceiling installation clearance.
The required minimum room height above the floor or foundation is listed in the chapter on "installation dimensions".

Floor

The floor must be clean.

Maximum tilt per support surface (100 x 100 mm): 1 mm

Maximum difference in level between the support surfaces: ≤5 mm

If the CMM is delivered with a base, the base must be anchored to the floor.

For the standard base: 2 mounting holes.

(See the chapter on securing the standard base for the dimensions and information)

For the ShopFloor base: 3 mounting holes.

(See the chapter on securing the ShopFloor base for the dimensions and information)

Floor plan

If you create a floor plan on a CAD system, you can produce a DXF and/or a DWG file containing the dimensions. If
you require further assistance, please contact your ZEISS representative.

Note:

 When creating a floor plan, ensure that your coordinate measuring machine can be easily accessed from all

sides. Installation near transport routes must be avoided.

Floor load

When calculating or planning any necessary floor reinforcements, we recommend consulting a structural engineer fa-
miliar with your local soil conditions. The floor load resulting from the CMM can be found in the chapter on "installa-
tion dimensions".

Vibrations at the installation site

Floor vibrations caused by a variety of reasons are found with varying severity at every installation site.

Neighboring systems (lathes, presses, etc.).

Transport equipment (forklifts, cranes, etc.).

Nearby traffic ways (highways, train tracks).

People walking.

They can considerably interfere with the measuring accuracy of a coordinate measuring machine and should be pre-
vented as much as possible or kept to a minimum. If installation near production cannot be avoided, it is recom-
mended to detach the foundation for the CMM from the rest of the foundation. Installation sites over a cellar or on
upper floors of a building must also be avoided.

For many ZEISS coordinate measuring machines, there is also an additional option for an air damping system that can
efficiently dampen floor vibration is certain frequency ranges.

Summary of Contents for DuraMax

Page 1: ...DuraMax Installation site requirements Coordinate measuring machine CMM...

Page 2: ...DuraMax Installation site requirements 2020 12 01 61221 3011202...

Page 3: ...n 9 General protection measures 9 Doorway dimensions in the measuring lab 9 Room height of the measuring lab 9 Floor 9 Floor plan 9 Floor load 9 Vibrations at the installation site 9 Environmental con...

Page 4: ...standard base 16 DuraMax with ShopFloor base 17 Securing the shopfloor base 18 DuraMax measuring table with threaded holes 19 Limit curves of permissible floor vibrations at the installation site 20...

Page 5: ...s comprised of the following components Coordinate measuring machine CMM Controller integrated Control console Base optional Data system and peripheral devices optional Note on data systems NOTE Data...

Page 6: ...lifted below the center of gravity label the cargo may tip over and be ir reparably damaged The center of gravity of the packaged CMM is located outside of the center of the shipping pallet and is lab...

Page 7: ...ctive cover at its final installation site for at least 24 hours before the cover is opened or removed This is the only way to prevent rust damage due to condensation Only a ZEISS service technician o...

Page 8: ...located when properly secured with transport braces and under the supervision of our system specialists Preparatory measures The measuring table must be clear Remove probe The control console and the...

Page 9: ...pFloor base for the dimensions and information Floor plan If you create a floor plan on a CAD system you can produce a DXF and or a DWG file containing the dimensions If you require further assistance...

Page 10: ...d in VDI VDE 2627 Environmental conditions for operational readiness The following conditions must be met to properly operate the coordinate measuring machine Permissible humidity without condensation...

Page 11: ...EMC The CMM is a class A device and may cause radio interference in living areas In such cases opera tors may be required to take adequate measures at their own expense For peripheral devices e g comp...

Page 12: ...recommend installing the connection in accordance with the following diagram Note Comply with applicable national regulations L N PE C16A Customer installation of local voltage suggested Circuit brea...

Page 13: ...equires an Internet connection An Internet connection is not required for the installation of the CMM Network topology System components are networked during start up by a ZEISS service engineer or a...

Page 14: ...e g distance to the wall and required connections can be seen in the drawing on the next page Weight Value CMM kg 350 Workpiece max kg 100 Floor load Mean pressure on the support surfaces Please chec...

Page 15: ...power supply for data system e g computer printer monitor 7 Controller 8 Additional housing on base only with rotary table option 9 Control console tray removable 10 Table optional for data system Mi...

Page 16: ...plug screws are included with delivery to anchor the standard base to the floor foundation The plug screws must be anchored into the foundation There is a risk of tipping if not properly anchored If...

Page 17: ...or monitor keyboard and mouse 6 Control console tray removable 7 Controller 8 Additional housing on base only with rotary table option Minimum distance for personal safety and service 600 mm for perma...

Page 18: ...965 Position of the boreholes for the shopfloor base top view M 1 10 dimensions in millimeters Three fastening brackets 1 and three plug screws are included with delivery for fastening the shopfloor...

Page 19: ...allation site requirements 19 DuraMax measuring table with threaded holes 494 x 494 0 100 0 1 100 0 1 100 0 1 100 0 1 200 0 1 200 0 1 200 0 1 200 0 1 0 M10 25x Measuring table M 1 4 all dimensions in...

Page 20: ...s the limit values must be compared with the square mean RMS value of the measured floor vibrations If there are any pulse shaped floor vibrations e g caused by a nearby press the limit values must be...

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