Zehnder Rittling RW Series Installation, Operation And Maintenance Manual Download Page 25

Air system balancing

Heating system

23

All ductwork must be complete and fully connected. All return and supply grilles, filters and access doors and panels must be 
properly installed before air balancing to ensure that the system is being balanced at the true system operating conditions.

Each individual unit and its attached ductwork is a unique system with its own operating characteristics.  Because of this, air 
balancing is generally done by a trained balance specialist who is familiar with the procedures required to properly establish 
the fan system and air distribution operating conditions. This should not be attempted by unqualified personnel.

After proper system operation is established, the actual unit air delivery and the actual fan motor amperage draw for each unit 
should be measured and recorded for future reference.

Prior to the water system start-up and balancing, the hot water system should be thoroughly flushed to clean out dirt and 
debris which may have accumulated in the piping during construction. During this procedure, all unit service valves must 
be in the closed position. This will prevent any foreign material from entering the unit’s heat exchanger and clogging valves 
and metering devices. Strainers should be installed in the piping mains to prevent this material from entering the units during 
normal operation.

During system filling, air venting from the unit is accomplished by the use of the standard, manual air vent or the optional 
automatic air vent that is installed at the top of each coil’s header. Manual air vents are capped Schrader valves. To vent the 
air from the coil, unscrew the cap, turn the cap over and insert the pointed end of the cap into the vent to depress the valve 
until all of the air has been vented from the coil. When water begins to escape from the vent, release the valve and replace the 
cap. Automatic air vents may be unscrewed one turn counterclockwise to speed up the initial venting but should be screwed 
in for automatic venting during normal operation.

The air vents provided are not intended to replace the main system air vents and may not release air trapped in other parts of 
the system. Inspect the entire system for potential air traps and independently vent those areas as required. In addition, some 
systems may require repeated venting over time to fully eliminate air in the system.

Summary of Contents for RW Series

Page 1: ...Installation Operations and Maintenance Rittling Cabinet Unit Heater Hydronic Heating Radiant Ceiling Systems...

Page 2: ...you will find the perfect climate for any space www zehnder systems com IMPROVED QUALITY OF LIFE Zehnder decorative radiators Comfortable indoor ventilation Heating and cooling ceiling systems Clean a...

Page 3: ...fety considerations 14 Unpacking and preparation 15 Handling and installation 16 Hot water connections 17 Ductwork connections 18 Electrical connections 19 Wiring diagram 20 Start up 22 Air system bal...

Page 4: ...ilable RWI Wall inverted flow RWI 290 shown RWI 300 and RWI 310 available RRW 320 RRW Wall partially recessed RRW 320 shown RRWI 330 RRWI Wall partially recessed inverted flow RRWI 330 shown RFRW 340...

Page 5: ...or RF 200 shown RF 220 available RC Ceiling RC 360 shown RC 370 RC 380 RC 390 and RC 400 available RFI 240 RFI 250 RFI Floor inverted flow RFI 240 shown RFI 250 available RS 200 RS Floor sloped RS 200...

Page 6: ...4 7 5 10 4 7 5 10 4 7 5 10 4 Filter Number 1 1 1 1 1 1 1 Length in 22 28 34 46 52 60 70 Width in standard 9 75 9 75 9 75 9 75 9 75 9 75 9 75 Width in floor with inlet grille 7 25 7 25 7 25 7 25 7 25 7...

Page 7: ...240 250 High Static 117 120 130 180 325 368 368 ECM Standard 38 38 45 80 125 147 157 Electrical data Notes Maximum circuit ampacity MCA 1 25 x FLA motor 1 FLA motor 2 FLA electric heat Maximum overcur...

Page 8: ...2 3 4 row hot water return Side view Model RF position Filter 1 row hot water return 2 3 4 row hot water supply Front view Front outlet A 6 3 1 2 3 26 1 2 Models RF and RFI Dimensions and data Dimens...

Page 9: ...11 16 4 7 16 3 Row 19 1 16 3 1 16 20 3 8 4 13 16 8 9 16 4 13 16 9 7 8 3 1 16 4 Row 19 1 16 3 1 16 20 3 8 4 13 16 8 9 16 4 13 16 9 7 8 3 1 16 Notes 1 2 3 and 4 row coil supply and return 1 2 nominal 5...

Page 10: ...nal 5 8 OD all sizes Left hand piping connections shown right hand electrical as standard Piping hand determined when facing the air outlet Unit length for 6 extended end pocket add 6 to dimension A A...

Page 11: ...imensions and data Dimensional data Unit size A B C Louvers Duct opening Std 6 Ext D E F G 02 38 3 16 44 3 16 22 3 16 23 5 8 20 6 18 3 16 5 1 8 03 44 3 16 50 3 16 28 3 16 29 5 8 26 6 24 3 16 5 1 8 04...

Page 12: ...46 3 8 48 23 5 8 08 68 3 16 52 3 8 54 33 5 8 10 76 3 16 60 3 8 62 33 5 8 12 86 3 16 70 3 8 72 33 5 8 Notes Damper motor always on right side when viewing unit from front side All listed dimensions are...

Page 13: ...ouvered inlet grille with internal bug screen 3 1 2 A Front View Weep holes 2 5 8 4 to 8 1 2 2 13 16 Side View Dimensional data Model A Rough opening WB 0203 24 22 1 2 x 3 WB 0406 29 27 1 2 x 3 WB 081...

Page 14: ...artially recessed units locate frame as needed Use sheet metal screws by others to secure trimframe to the unit Dimensional data Unit size A H 02 38 3 16 41 3 16 03 44 3 16 47 3 16 04 50 3 16 53 3 16...

Page 15: ...ding must be reported to the shipping company within 15 days of receipt of the shipment All units are shipped F O B factory Therefore Zehnder Rittling is not responsible for damage during transit It i...

Page 16: ...f all authorities having jurisdiction and must conform to all applicable codes Only trained and qualified service personnel using good judgment and safe practices should install repair and or service...

Page 17: ...d container exterior carefully remove each unit from the container and inspect for hidden damage At this time check that all shipped loose items such as wall mounted thermostats aquastats remote tempe...

Page 18: ...s a matter of choice however the mounting point should always be that provided in the chassis or cabinet Improper mounting could result in the unit falling from its position causing personal injury or...

Page 19: ...union nut hand tight and then tighten no more than an additional 1 4 turn The inlet supply connection is marked at the appropriate coil stub out with the other coil stub out being the outlet return c...

Page 20: ...ave some form of low temperature protection to prevent coil s from freezing This protection may be a low temperature thermostat to close the outside air damper a preheat coil to temper the outside air...

Page 21: ...ould result in personal injury or damage to components and will void the manufacturer warranty All wiring connections should be checked prior to start up to ensure connections have not come loose duri...

Page 22: ...D 16AWG WIRE TERMINATION FACTORY WIRE NOT CONNECTED WIRE CONNECTION FIELD WIRED FACTORY WIRED 18AWG FACTORY WIRED 12AWG Blower motor wiring chart Size Motor Sizes High Medium Low 02 12W Black Blue Red...

Page 23: ...ED FACTORY WIRED 18AWG FACTORY WIRED 12AWG Blower motor wiring chart Size Motor Sizes High Medium Low 02 12W Black Blue Red 03 12W Black Red Yellow 04 30W Black Blue Red 06 50W Black Red Yellow 08 50W...

Page 24: ...initial step is to visually inspect all of the equipment plenums connecting ductwork and piping Ensure that all systems are properly installed and supported and that all construction debris or foreign...

Page 25: ...in the closed position This will prevent any foreign material from entering the unit s heat exchanger and clogging valves and metering devices Strainers should be installed in the piping mains to prev...

Page 26: ...hese conditions persist recheck the system for air that may not have been properly vented during start up Proper water treatment is a specialized industry and therefore it is recommended to consult an...

Page 27: ...nal safety equipment when using spray paint Follow the manufacturer s directions for the products being used To repaint the factory powder coat finish prepare the surface by lightly sanding with 280 g...

Page 28: ...deviation from this could result in personnel injury or damage to the unit and will void the manufacturer s warranty All repair work should be done in such a way as to maintain the equipment in compl...

Page 29: ...lters tend to have less air pressure drop than throwaway filters Valves and piping No formal maintenance is required on the valve package components other than a visual inspection for possible leaks d...

Page 30: ...n Insulate all piping as required Ductwork connections n Install ductwork fittings and grilles as required n Flexible duct connections at unit n Proper supply and return grille type and size n Contro...

Page 31: ...29 SMART IDEAS Always the best climate for...

Page 32: ...ight prepaid If inspection shows the goods to be defective Zehnder will at its discretion repair or replace the said item s Defects arising from damage due to shipment improper installation negligence...

Page 33: ...document This warranty is extended only to the original purchaser from Zehnder Comfortable indoor ventilation Our comfortable indoor ventilation is energy efficient and provides a healthy indoor clima...

Page 34: ...hnder North America 100 Rittling Boulevard Buffalo NY 14220 USA T 844 934 6337 844 ZEHNDER sales zehnder rittling com www zehnder rittling com Zehnder March 2020 English subject to change without noti...

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