Zehnder Rittling RW Series Installation, Operation And Maintenance Manual Download Page 18

While all equipment is designed for durability and fabricated 
with heavy gauge materials and may present a robust 
appearance, great care must be taken to assure that no 
undue force is applied to the coil, piping, or other delicate 
components such as control boards during handling. 
Wherever possible, all units should be maintained in an 
upright position and handled by the chassis, plenum 
sections or as close as possible to the mounting points. 
In the case of a fully exposed cabinet unit, the unit must 
obviously by handled by the exterior casing. Gloves should 
be worn when handling finished, painted units and should 
never be set down on unclean, hard surfaces. Failure to 
follow these instructions may lead to scratching or gouging 
of the finished surface.

Although Zehnder Rittling does not become involved 
with the design and selection of support methods and/or 
components, it should be recognized that unacceptable 
operating characteristics and/or performance may result 
from poorly implemented unit support. Additionally, proper 
clearance must be provided for service and removal of the 
equipment.

Anchoring the equipment in place is accomplished by using 
the mounting points provided, and positioning the unit on 
a LEVEL plane. Vertical units are designed to be bolted to 
the wall structure through the slotted wall mounting holes in 
the chassis, used for anchoring to pre-installed wall studs. 
Horizontal units are provided with slotted ceiling mounting 
brackets where hanging rod and rubber-in-shear or spring 
vibration isolators, supplied by others, can be used for 
proper suspension and vibration isolation.

The type of mounting device is a matter of choice, however 
the mounting point should always be that provided in the 
chassis or cabinet.

Improper mounting could result in the unit falling from its 
position, causing personal injury or even death.

After mounting the unit, it is then ready for the various 
service connections such as water and electrical. At this 
time it should be verified that the proper types of services 
are actually provided to the unit. On those units requiring hot 
water, the proper line size and water temperature should be 
available to the unit.

On units with steam heating coils, the proper line sizing and 
routing should be verified. The maximum steam pressure 
should never exceed 15 psig. The drain piping and steam 
trap, supplied by others, should be sized and routed to allow 
for proper condensate flow.

The electrical service to the unit should be compared to 
the unit nameplate to verify compatibility. The routing and 
sizing of all piping, and the type and sizing of all wiring 
and other electrical components such as circuit breakers, 
disconnect switches, etc., should be determined by the 
individual job requirements and should not be based on the 
size and/or type of connection(s) provided on the equipment. 
Verify the electrical conductor size is suitable for the 
distance to the equipment connection and will support the 
equipment electrical load. All installations should be made 
in compliance with all governing codes and ordinances. 
Compliance with all codes is the responsibility of the 
installing contractor.

Provide access clearance for electrical enclosure per local 
and national electrical code requirements, minimum of 36". 
It is recommended to leave 36" access on pipe connection 
side. It is also recommended to leave room for filter removal, 
equivalent to the physical size of the filter.

16

Handling and installation

HANDLING AND INSTALLATION

Summary of Contents for RW Series

Page 1: ...Installation Operations and Maintenance Rittling Cabinet Unit Heater Hydronic Heating Radiant Ceiling Systems...

Page 2: ...you will find the perfect climate for any space www zehnder systems com IMPROVED QUALITY OF LIFE Zehnder decorative radiators Comfortable indoor ventilation Heating and cooling ceiling systems Clean a...

Page 3: ...fety considerations 14 Unpacking and preparation 15 Handling and installation 16 Hot water connections 17 Ductwork connections 18 Electrical connections 19 Wiring diagram 20 Start up 22 Air system bal...

Page 4: ...ilable RWI Wall inverted flow RWI 290 shown RWI 300 and RWI 310 available RRW 320 RRW Wall partially recessed RRW 320 shown RRWI 330 RRWI Wall partially recessed inverted flow RRWI 330 shown RFRW 340...

Page 5: ...or RF 200 shown RF 220 available RC Ceiling RC 360 shown RC 370 RC 380 RC 390 and RC 400 available RFI 240 RFI 250 RFI Floor inverted flow RFI 240 shown RFI 250 available RS 200 RS Floor sloped RS 200...

Page 6: ...4 7 5 10 4 7 5 10 4 7 5 10 4 Filter Number 1 1 1 1 1 1 1 Length in 22 28 34 46 52 60 70 Width in standard 9 75 9 75 9 75 9 75 9 75 9 75 9 75 Width in floor with inlet grille 7 25 7 25 7 25 7 25 7 25 7...

Page 7: ...240 250 High Static 117 120 130 180 325 368 368 ECM Standard 38 38 45 80 125 147 157 Electrical data Notes Maximum circuit ampacity MCA 1 25 x FLA motor 1 FLA motor 2 FLA electric heat Maximum overcur...

Page 8: ...2 3 4 row hot water return Side view Model RF position Filter 1 row hot water return 2 3 4 row hot water supply Front view Front outlet A 6 3 1 2 3 26 1 2 Models RF and RFI Dimensions and data Dimens...

Page 9: ...11 16 4 7 16 3 Row 19 1 16 3 1 16 20 3 8 4 13 16 8 9 16 4 13 16 9 7 8 3 1 16 4 Row 19 1 16 3 1 16 20 3 8 4 13 16 8 9 16 4 13 16 9 7 8 3 1 16 Notes 1 2 3 and 4 row coil supply and return 1 2 nominal 5...

Page 10: ...nal 5 8 OD all sizes Left hand piping connections shown right hand electrical as standard Piping hand determined when facing the air outlet Unit length for 6 extended end pocket add 6 to dimension A A...

Page 11: ...imensions and data Dimensional data Unit size A B C Louvers Duct opening Std 6 Ext D E F G 02 38 3 16 44 3 16 22 3 16 23 5 8 20 6 18 3 16 5 1 8 03 44 3 16 50 3 16 28 3 16 29 5 8 26 6 24 3 16 5 1 8 04...

Page 12: ...46 3 8 48 23 5 8 08 68 3 16 52 3 8 54 33 5 8 10 76 3 16 60 3 8 62 33 5 8 12 86 3 16 70 3 8 72 33 5 8 Notes Damper motor always on right side when viewing unit from front side All listed dimensions are...

Page 13: ...ouvered inlet grille with internal bug screen 3 1 2 A Front View Weep holes 2 5 8 4 to 8 1 2 2 13 16 Side View Dimensional data Model A Rough opening WB 0203 24 22 1 2 x 3 WB 0406 29 27 1 2 x 3 WB 081...

Page 14: ...artially recessed units locate frame as needed Use sheet metal screws by others to secure trimframe to the unit Dimensional data Unit size A H 02 38 3 16 41 3 16 03 44 3 16 47 3 16 04 50 3 16 53 3 16...

Page 15: ...ding must be reported to the shipping company within 15 days of receipt of the shipment All units are shipped F O B factory Therefore Zehnder Rittling is not responsible for damage during transit It i...

Page 16: ...f all authorities having jurisdiction and must conform to all applicable codes Only trained and qualified service personnel using good judgment and safe practices should install repair and or service...

Page 17: ...d container exterior carefully remove each unit from the container and inspect for hidden damage At this time check that all shipped loose items such as wall mounted thermostats aquastats remote tempe...

Page 18: ...s a matter of choice however the mounting point should always be that provided in the chassis or cabinet Improper mounting could result in the unit falling from its position causing personal injury or...

Page 19: ...union nut hand tight and then tighten no more than an additional 1 4 turn The inlet supply connection is marked at the appropriate coil stub out with the other coil stub out being the outlet return c...

Page 20: ...ave some form of low temperature protection to prevent coil s from freezing This protection may be a low temperature thermostat to close the outside air damper a preheat coil to temper the outside air...

Page 21: ...ould result in personal injury or damage to components and will void the manufacturer warranty All wiring connections should be checked prior to start up to ensure connections have not come loose duri...

Page 22: ...D 16AWG WIRE TERMINATION FACTORY WIRE NOT CONNECTED WIRE CONNECTION FIELD WIRED FACTORY WIRED 18AWG FACTORY WIRED 12AWG Blower motor wiring chart Size Motor Sizes High Medium Low 02 12W Black Blue Red...

Page 23: ...ED FACTORY WIRED 18AWG FACTORY WIRED 12AWG Blower motor wiring chart Size Motor Sizes High Medium Low 02 12W Black Blue Red 03 12W Black Red Yellow 04 30W Black Blue Red 06 50W Black Red Yellow 08 50W...

Page 24: ...initial step is to visually inspect all of the equipment plenums connecting ductwork and piping Ensure that all systems are properly installed and supported and that all construction debris or foreign...

Page 25: ...in the closed position This will prevent any foreign material from entering the unit s heat exchanger and clogging valves and metering devices Strainers should be installed in the piping mains to prev...

Page 26: ...hese conditions persist recheck the system for air that may not have been properly vented during start up Proper water treatment is a specialized industry and therefore it is recommended to consult an...

Page 27: ...nal safety equipment when using spray paint Follow the manufacturer s directions for the products being used To repaint the factory powder coat finish prepare the surface by lightly sanding with 280 g...

Page 28: ...deviation from this could result in personnel injury or damage to the unit and will void the manufacturer s warranty All repair work should be done in such a way as to maintain the equipment in compl...

Page 29: ...lters tend to have less air pressure drop than throwaway filters Valves and piping No formal maintenance is required on the valve package components other than a visual inspection for possible leaks d...

Page 30: ...n Insulate all piping as required Ductwork connections n Install ductwork fittings and grilles as required n Flexible duct connections at unit n Proper supply and return grille type and size n Contro...

Page 31: ...29 SMART IDEAS Always the best climate for...

Page 32: ...ight prepaid If inspection shows the goods to be defective Zehnder will at its discretion repair or replace the said item s Defects arising from damage due to shipment improper installation negligence...

Page 33: ...document This warranty is extended only to the original purchaser from Zehnder Comfortable indoor ventilation Our comfortable indoor ventilation is energy efficient and provides a healthy indoor clima...

Page 34: ...hnder North America 100 Rittling Boulevard Buffalo NY 14220 USA T 844 934 6337 844 ZEHNDER sales zehnder rittling com www zehnder rittling com Zehnder March 2020 English subject to change without noti...

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