Zeagle Razor Service Manual Download Page 37

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37150 Chancey Road

Zephyrhills, Florida 33541

U. S. A.

Zeagle Scuba, the Zeagle symbol, RaZor, ReZort, ZX, Envoy, 50D, DS-V and Flathead VI are

trademarks of Zeagle Systems Inc. All other names are trademarks of their respective owners.

All products subject to change without notice.

Zeagle Web Site www.zeagle.com

E-mail all technical questions to Zeagle at [email protected]

Phone (813) 872-5568, Fax (813) 782-5569

Printed in USA

The Part Number for this Manual is 347-3005

Rev. A

Summary of Contents for Razor

Page 2: ...LP hose port plugs 11 341 FB16 CD Burst Plug 12 341 FB15 ZA Burst Disc 13 341 FB14 ZA Gasket copper 14 341 FB09 CL Body 15 341 0139 BA Conical Filter 16 341 FB11 AA Dip Tube Assembly 17 160 0214 N9 O...

Page 3: ...elpful Hints 6 1 Troubleshooting 6 2 Parts Cleaning Recommendations 6 3 Commonly Used Cleaning Solutions 6 4 Handling Tips 7 0 Warranty and Maintenance Information 7 1 Proper Procedure for Warranty Pa...

Page 4: ...e can be serviced only by technicians trained by one of the major oxygen enriched air training agencies Failure to heed this warning may result in serious injury or death 1 0 2 This manual gives break...

Page 5: ...Christo Lube 111 A FIRST STAGE REGULATOR VALVE COMBINATION TYPE Tank Valve with Unbalanced Flow by Piston Regulator Combined WEIGHT 1 54 lb 69 kg INTERSTAGE PRESSURE 120 140 psi 8 3 9 7 bar 3000 psi...

Page 6: ...ke 1st stage with ZX 2nd Stage 30 Hose 350 4121 DS V DIN 1st stage with ZX 2nd Stage 30 Hose DIN to Yoke Converter 350 5210 Envoy Deluxe Yoke 1st stage with Envoy 2nd Stage 30 Hose 350 5221 Envoy Delu...

Page 7: ...e end of piston 4 160 0012 N9 18 for bonnet nut 23 QD probe 31 160 0011 N7 10 for LP ports 9 160 0004 L9 30 white urethane for check valve 29 160 0008 N7 5 for small end of piston 4 1st Stage O Rings...

Page 8: ...EFULLY bleed ALL of the air from the cylinder that the RaZor 1st stage is installed in by opening the Valve 25 and depressing the Purge Button on the 2nd stage until the reading on the submersible pre...

Page 9: ...use it as a tool to turn the Plug Assembly 20 out of the body See Photo 1 8 Plug Assembly 20 removal using Stem 25 as a tool Photo 1 If the Valve was not turned 1 2 way between open and closed as desc...

Page 10: ...the Cap Remove and discard the O rings 3 5 from the piston Whenever possible try to remove the O rings by pinching them with the fingers and rolling them out of the groove WARNING If a sharp pick is...

Page 11: ...use the O ring Identification Chart on the front page of this manual Lay each O ring over its corresponding picture on the page and read the description Before installing new O rings into the regulat...

Page 12: ...Install the O ring 18 onto the Quick Disconnect 31 over the threads that will screw into the Body 4 4 15 Install the O ring 32 onto the Quick Disconnect 31 over the threads that the Cap 33 will screw...

Page 13: ...rt the Body 14 so that the Cap threaded end is facing up Use the same number of Shims 8 that were installed in the Spring Cavity when you took the RaZor apart If there was one Shim it goes on the Body...

Page 14: ...her the 341 FA10 CL Yoke Fill Adapter supplied with every RaZor or the 330 6048 AA Filling Whip and Valve Assembly Remember that for proper set up the cylinder must be filled to the full rated pressur...

Page 15: ...d return immediately to the proper lock up pressure and stay there 4 5 12 Let the regulator sit with the tank valve turned on for several minutes The intermediate pressure reading may rise about 3 psi...

Page 16: ...it back and off the top edge of the retaining flange on the housing Note The exhaust tee can be removed more easily if hot water from a tap is run over and through it for about 1 minute 5 2 4 Before...

Page 17: ...sing 10 5 2 14 Remove the venturi control lever 16 from the valve tube assembly Remove and discard the O ring 15 from the venturi control lever 5 2 15 Use a 1 4 Allen wrench to turn the spring adjust...

Page 18: ...1 Rinse all plastic and silicone parts in fresh warm soapy water solution Rinse with clean warm water and then blow the parts dry with compressed air to remove any sand and dust particles WARNING DO...

Page 19: ...to get any lubricating grease on the exhaust valve during this procedure 5 4 3 Install a new O ring 27 onto the outside of the valve tube 21 5 4 4 If the lever 19 was removed carefully re fit it into...

Page 20: ...g 28 onto the spring adjuster plug 29 5 4 12 Insert the spring adjuster plug into the valve tube over the shuttle valve assembly you just installed 5 4 13 Turn the spring adjuster plug clock wise unti...

Page 21: ...seat 18 to be positioned so that you feel the 1 8 3 2 mm free play when you move the tip of the lever with your finger See photo 9 Inline Adjusting Tool Method Install the Zeagle Inline Adjusting too...

Page 22: ...eck for the slightest leaks is to immerse the second stage with no cover or diaphragm installed under pressure in water and look for bubbles indicating a leak Correct the problem if leaks are found Se...

Page 23: ...he ultimate air deliv ery capacity of the regulator is essentially the same in either position 5 7 4 If a water column or water manometer is used to check inhalation effort it should not exceed 2 50 m...

Page 24: ...d second stage in your filling station cooling water Adjust the breathing effort adjustment plug to the minimum breathing effort position 5 7 15 With the tank valve still turned off flood the second s...

Page 25: ...the hissing if this is the case If the hissing does not stop the seat 18 needs adjusting or the seal 22 needs replacing 1st or 2nd Stage adjusted improperly 2nd stage spring force on high end of rang...

Page 26: ...diver on clearing techniques Explain this result of slow breathing to diver D HIGH FREQUENCY HUMMING OR BUZZING DURING INHALATION POSSIBLE CAUSE RECOMMENDED ACTION Remove the main spring 7 flip it ov...

Page 27: ...utions over acidic ones Hot Soapy water Vinegar and water equal part solution weaker solution in Ultrasonic Cleaner Simple Green and Water Cleaning solutions recommended by ultra sonic cleaner manufac...

Page 28: ...are changed Neglecting these simple procedures is another great cause of corrosion and wear in Scuba regulators Zeagle s Dry Seal System keeps all other water borne contamination out of the first sta...

Page 29: ...e to move promised items through the service department quickly boxes arriving without a RA will be put at the end of the line and will be opened when all other work on properly RA numbered items is f...

Page 30: ...7150 Chancey Rd Zephyrhills FL 33541 813 782 5568 Fax 813 782 5569 www zeagle com Service Order Parts Request Form This form must be used by the Service Center for ANY Warranty Servicing You MUST cont...

Page 31: ...n 23 to balancing cylinder 26 160 0019 N7 15 outside of venturi control lever 16 160 0015 N7 9 27 for valve tube 21 at venturi lever heat sink 8 160 0011 N7 28 31 for spring adjuster 29 hose 30 inlet...

Page 32: ...Lever 17 160 0010 N7 O ring for seat 18 342 0212 HB Seat orifice 19 342 0206 WH Lever 20 342 0228 UA Pin 21 342 0202 CD Valve Tube 22 342 0213 MB Seating Seal 23 342 0214 HA Piston 24 160 9532 N7 O r...

Page 33: ...Nylon Washer 18 341 FB29 CL Handwheel for Valve 19 341 FB30 VH Spring for Handwheel 20 341 FB31 CD Stem Nut 21 330 6014 AA Yoke Assembly for Filling Whip 22 331 FA12 WA Quick Disconnect female 23 331...

Page 34: ...corresponding circled item numbers on the exploded view draw ing NOTE Your Filler Valve may be equipped with the Screw on threaded connection 1 2 3 4 5 or the High Pressure Quick Disconnect 22 Adjust...

Page 35: ...on washer 14 and the O ring 15 from the bonnet nut 16 8 2 15 Use the stem 13 to turn the valve plug assembly that you loosened in step 8 2 11 completely out of the body Discard the plug assembly 8 2 1...

Page 36: ...f the thread body will be cut off when the thread is tightened Loose tape will then probably get tangled in the internal valving causing leaks 8 4 13 If the stainless steel Quick Disconnect fitting 22...

Page 37: ...f Zeagle Systems Inc All other names are trademarks of their respective owners All products subject to change without notice Zeagle Web Site www zeagle com E mail all technical questions to Zeagle at...

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